Emerson 400518-01 installation manual Safety Precautions

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Safety Information

Product Overview

Installation

Diagnostics

Options and Accessories

Specification

Safety Information

Safety Precautions

This product is intended for professional incorporation into a complete system by qualified persons. If you install the product incorrectly, it may present a safety hazard. The product and system may use high voltages and currents, carry a high level of stored electrical energy, or are used to control mechanical equipment that can cause injury.

You must give close attention to the electrical installation and system design to avoid hazards either in normal operation or in the event of equipment malfunction. System design, installation, commissioning and maintenance must be carried out by personnel who have the necessary training and experience. Read and follow this safety information and this instruction manual carefully.

Qualified Person

For the purpose of this manual and product, a “qualified person” is one who is familiar with the installation, construction and operation of the equipment and the hazards involved. In addition, this individual has the following qualifications:

Is trained and authorized to energize, de-energize, clear and ground and tag circuits and equipment in accordance with established safety practices.

Is trained in the proper care and use of protective equipment in accordance with established safety practices. Is trained in rendering first aid.

Enclosure

This product is intended to be mounted in an enclosure that prevents access except by qualified persons and that prevents the ingress of contamination. This product is designed for use in an environment classified as pollution degree 2 in accordance with IEC664-1. This means that only dry, non-conducting contamination is acceptable.

Setup, Commissioning and Maintenance

It is essential that you give careful consideration to changes to drive settings. Depending on the application, a change could have an impact on safety. You must take appropriate precautions against inadvertent changes or tampering. Restoring default parameters in certain applications may cause unpredictable or hazardous operation.

Safety of Machinery

Within the European Union all machinery in which this product is used must comply with Directive 89/392/EEC, Safety of Machinery.

The product has been designed and tested to a high standard, and failures are very unlikely. However the level of integrity offered by the product’s control function – for example stop/start, forward/reverse and maximum speed – is not sufficient for use in safety-critical applications without additional independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment, and further protection provided where needed.

Identification of Safety Information

Safety related information through out this manual is identified with the following markings.

“Warning” indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

“Caution” indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Safety Information

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Contents Epsilon EP Drive Page Epsilon EP Drive Installation Manual Reference Materials Safety Precautions General warning Listed 51Y8 IND. CONT. EQ Underwriters Laboratories ListedDrive Overload Protection Vii CE Declaration of ConformityViii Table of Contents Options and Accessories Diagnostics and TroubleshootingSpecifications IndexProduct Overview Epsilon EP DriveProduct Overview Installation Basic Installation GuidelinesElectromagnetic Compatibility EMC Achieving Low Impedance ConnectionsEnvironmental Considerations Wiring NotesElectrostatic Discharge ESD Protection Nema Enclosure Panel LayoutInside Enclosure Cable to Enclosure ShieldingOutside Enclosure AC Line Filter Installation Notes Mechanical InstallationAC Line Filters Epsilon EP Schaffner Control Techniques RatingMechanical Drawing for Epsilon Base and Indexing Drives Mechanical Drawing for Epsilon Programming Drive Drive Model Dimension a Minimum Panel Width Inches mmSystem Grounding High Power ConnectionsAC Supplies not Requiring Transformers AC Power RequirementsEarth Grounded Delta Distribution Transformer, 240 Vac 3Ø AC Supplies Requiring TransformersTo Fusing Transformer Sizing Single Phase Power Supply ConnectionsDrive/Motor Combination Suggested KVA Rating LPN-RK-10SP Line Fusing and Wire SizeOperation on DC Input Supply AC Input Power ConnectionsShunt Resistor Kit Installation External Shunt Electrical InstallationShunt Control External Shunt ResistorNT and MG Motors Motor Power WiringEpsilon EP NT/MG Motor Power Wiring Diagram Front View XV Motor Power WiringDC Logic Power Supply Wiring Low Power ConnectionsLogic Power Supply Specification Voltage Range Model CurrentConnection of Encoder Quadrature and Marker Signals Motor Feedback Wiring J6Connection of Encoder Commutation Signals to the Drive Motor Overtemp WiringXV 130 mm Motor XV 40-80 mm MotorEpsilon EP to NT or MG Motor Brake Wiring Diagram Motor Brake WiringXV 40mm-80mm Input/Output and Drive Enable WiringConnector J3 Functions O Connector J3 Functions STI-SNCOA Analog/Sync Output Connector J5Function Pin Numbers Electrical Characteristics Function Pin Number Electrical Characteristics Sync Input Connector J10Encoder Output Signal Wiring Analog Command WiringDrive J5 Connector ShellNs Minimum Pulse Mode Wiring, Differential InputsCCW Pulse Mode Wiring, Single Ended InputsMaster/Slave Encoder Connections Pin Function CommunicationsCommunication Cables Epsilon EP Serial Communication Connector Modbus Communications Serial Communications SpecificationsEthernet Port DeviceNet PortInstallation Diagnostics and Troubleshooting Diagnostic DisplayStatus Codes Display Indication Status DescriptionFault Codes Display Fault Action to Reset Bridge Disabled Flash Invalid Fault DescriptionsLow DC Bus Threshold High DC Bus ThresholdTravel Limit + Channel Analog/Sync Output Connector J5 Pin# Diagnostic Analog Output Test PointsDrive Faults Resetting Faults Viewing Active Drive FaultsRebooting the Drive Epsilon EP Drive Options Options and AccessoriesSTI-24IO STI-SNCOA STI-SNCI STI-ENC Options and Accessories Specifications Epsilon EP SpecificationsEncoder Output Signal Pulse ModeControl Inputs Control OutputsDrive Weights Fault Detection CapabilityCooling Method EnvironmentalDrive Model Dimension a Dimension B Shown in inches/mm Epsilon EP Drive DimensionsEIO26 Cable Cable DiagramsXTMDS-XXX Cable XV Motor CablesXCMDS-XXX XCMDBS-XXX +24V XTBMS-XXXPIN XEFTS-XXX CableXEFCS-XXX Cable CMMS-XXX Cable NT and MG Motor CablesCMDS-XXX Cable CBMS-XXX Cable Socket SpecificationsEFCS-XXX Cable SNCFLOA-XXX Sync CablesSNCMD-815-XXX SNCMD-89-XXX ESA-SP-485-XXX Communications CablesIndex Page