Emerson 400518-01 installation manual General warning

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Safety Information

Product Overview

Installation

Diagnostics

Options and Accessories

Specification

“Caution” used without the safety alert symbol indicates a potentially hazardous situation that, if not avoided, may result in property damage.

For the purpose of this manual and product, “Note” indicates essential information about the product or the respective part of the manual.

Throughout this manual, the word “drive” refers to an Epsilon EP drive.

General warning

Failure to follow safe installation guidelines can cause death or serious injury. The voltages used in this unit can cause severe electric shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to this equipment. The installation must comply with all relevant safety legislation in the country of use.

Supply isolation device

The AC supply or high voltage DC supply must be removed from the drive using an approved isolation device or disconnect before any servicing work is performed, other than adjustments to the settings or parameters specified in the manual. The drive contains capacitors which remain charged to a potentially lethal voltage after the supply has been removed. Allow at least 6 minutes for Epsilon EP206 and 3 minutes for Epsilon EP202/204 after removing the supply before carrying out any work which may involve contact with electrical connections to the drive.

Products connected by plug and socket

A special hazard may exist where the drive is incorporated into a product which is connected to the AC supply by a plug and socket. When unplugged, the pins of the plug may be connected to the drive input, which is only separated from the charge stored in the bus capacitor by semiconductor devices. To avoid any possibility of electric shock from the pins, if they are accessible, a means must be provided for automatically disconnecting the plug from the drive (e.g., a latching contactor).

Grounding (Earthing, equipotential bonding) - High Leakage Current

The drive must be grounded by a conductor sufficient to carry all possible fault current in the event of a fault. This equipment has high earth leakage current. You must comply with local safety regulations with respect to minimum size and special installation requirements on the protective earth conductor for high leakage current equipment. The ground connections shown in the manual must be followed.

Fuses

Fuses or over-current protection must be provided at the input in accordance with the instructions in the manual.

Isolation of control circuits

The installer must ensure that the external control circuits are isolated from human contact by at least one layer of insulation rated for use at the applied AC supply voltage. External control circuits identified as PELV circuits do not need this isolation when they are completely within a zone of equipotential bonding, generally within a single enclosure or group of enclosures bonded together.

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Contents Epsilon EP Drive Page Epsilon EP Drive Installation Manual Reference Materials Safety Precautions General warning Underwriters Laboratories Listed Listed 51Y8 IND. CONT. EQDrive Overload Protection CE Declaration of Conformity ViiViii Table of Contents Specifications Diagnostics and TroubleshootingOptions and Accessories IndexEpsilon EP Drive Product OverviewProduct Overview Electromagnetic Compatibility EMC Basic Installation GuidelinesInstallation Achieving Low Impedance ConnectionsWiring Notes Electrostatic Discharge ESD ProtectionEnvironmental Considerations Panel Layout Nema EnclosureCable to Enclosure Shielding Outside EnclosureInside Enclosure AC Line Filters Mechanical InstallationAC Line Filter Installation Notes Epsilon EP Schaffner Control Techniques RatingMechanical Drawing for Epsilon Base and Indexing Drives Drive Model Dimension a Minimum Panel Width Inches mm Mechanical Drawing for Epsilon Programming DriveHigh Power Connections System GroundingAC Power Requirements AC Supplies not Requiring TransformersAC Supplies Requiring Transformers Earth Grounded Delta Distribution Transformer, 240 Vac 3ØTo Fusing Single Phase Power Supply Connections Transformer SizingDrive/Motor Combination Suggested KVA Rating Line Fusing and Wire Size LPN-RK-10SPAC Input Power Connections Operation on DC Input SupplyShunt Control External Shunt Electrical InstallationShunt Resistor Kit Installation External Shunt ResistorMotor Power Wiring NT and MG MotorsEpsilon EP NT/MG Motor Power Wiring Diagram XV Motor Power Wiring Front ViewLogic Power Supply Specification Low Power ConnectionsDC Logic Power Supply Wiring Voltage Range Model CurrentConnection of Encoder Commutation Signals to the Drive Motor Feedback Wiring J6Connection of Encoder Quadrature and Marker Signals Motor Overtemp WiringXV 40-80 mm Motor XV 130 mm MotorMotor Brake Wiring Epsilon EP to NT or MG Motor Brake Wiring DiagramInput/Output and Drive Enable Wiring XV 40mm-80mmConnector J3 Functions O Connector J3 Functions Analog/Sync Output Connector J5 STI-SNCOAFunction Pin Numbers Electrical Characteristics Sync Input Connector J10 Function Pin Number Electrical CharacteristicsAnalog Command Wiring Encoder Output Signal WiringConnector Shell Drive J5Pulse Mode Wiring, Differential Inputs Ns MinimumPulse Mode Wiring, Single Ended Inputs CCWMaster/Slave Encoder Connections Communications Communication CablesPin Function Epsilon EP Serial Communication Connector Ethernet Port Serial Communications SpecificationsModbus Communications DeviceNet PortInstallation Status Codes Diagnostic DisplayDiagnostics and Troubleshooting Display Indication Status DescriptionFault Codes Display Fault Action to Reset Bridge Disabled Fault Descriptions Flash InvalidHigh DC Bus Threshold Low DC Bus ThresholdTravel Limit + Diagnostic Analog Output Test Points Drive FaultsChannel Analog/Sync Output Connector J5 Pin# Viewing Active Drive Faults Rebooting the DriveResetting Faults Options and Accessories Epsilon EP Drive OptionsSTI-24IO STI-SNCOA STI-SNCI STI-ENC Options and Accessories Epsilon EP Specifications SpecificationsControl Inputs Pulse ModeEncoder Output Signal Control OutputsCooling Method Fault Detection CapabilityDrive Weights EnvironmentalEpsilon EP Drive Dimensions Drive Model Dimension a Dimension B Shown in inches/mmCable Diagrams EIO26 CableXV Motor Cables XTMDS-XXX CableXCMDS-XXX XCMDBS-XXX XTBMS-XXX +24VXEFTS-XXX Cable PINXEFCS-XXX Cable NT and MG Motor Cables CMDS-XXX CableCMMS-XXX Cable Socket Specifications CBMS-XXX CableEFCS-XXX Cable Sync Cables SNCFLOA-XXXSNCMD-815-XXX SNCMD-89-XXX Communications Cables ESA-SP-485-XXXIndex Page