Emerson 400518-01 Basic Installation Guidelines, Electromagnetic Compatibility EMC

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Safety Information

Product Overview

 

 

Installation

Diagnostics

Options and Accessories

Specification

Installation

Installation of the Epsilon EP drive is completed by following a simple step-by-step process. The Epsilon EP installation begins by mounting the drive to a metal mounting panel. Next, the high power connections are made to the drive, then the low power connections are made.

Step 1: Basic Installation and Panel Layout, page 3

Step 2: Mechanical Installation, page 7

Step 3: High Power Connections, page 10

Step 4: Low Power Connections, page 22

Step 1: Basic Installation Guidelines

You are required to follow all safety precautions during start-up such as providing proper equipment grounding, correctly fused power and an effective Emergency Stop circuit which can immediately remove power in the case of a malfunction. See the "Safety Considerations" section for more information.

Electromagnetic Compatibility (EMC)

Drives are designed to meet the requirements of EMC. Under extreme conditions a drive might cause or suffer from disturbances due to electromagnetic interaction with other equipment. It is the responsibility of the installer to ensure that the equipment or system into which the drive is incorporated complies with the relevant EMC legislation in the country of use.

The following instructions provide you with installation guidance designed to help you meet the requirements of the EMC Directive 89/336/EEC.

Adhering to the following guidelines will greatly improve the electromagnetic compatibility of your system, however, final responsibility for EMC compliance rests with the machine builder, and Control Techniques Americas LLC cannot guarantee your system will meet tested emission or immunity requirements.

If you need to meet EMC compliance requirements, EMI/RFI line filters must be used to control conducted and radiated emissions as well as improve conducted immunity.

Physical location of these filters is very important in achieving these benefits. The filter output wires should be kept as short as practical and routed away from the filter input wires. In addition:

Choose an enclosure made of a conductive material such as steel, aluminum or stainless steel.

Devices mounted to the enclosure mounting plate, which depend on their mounting surfaces for grounding, must have the paint removed from their mounting surfaces and the mating area on the mounting plate to ensure a good ground. See “Achieving Low Impedance Connections” on page 3 for more information.

If grounding is required for cable grommets, connectors and/or conduit fittings at locations where cables are mounted through the enclosure wall, paint must be removed from the enclosure surface at the contact points.

Cables should be shielded, and all shields must be grounded to the enclosure.

To meet radiated emissions requirements, the enclosure door must be closed and have electrical conduction at hinges and closure hardware or be fitted with a conductive gasket. Route cables away from the door where possible to minimize coupling emissions to door where they can re-radiate. The door generally must be bonded to the enclosure for electrical safety, but this is not sufficient to meet EMC.

Achieving Low Impedance Connections

Noise immunity can be improved and emissions reduced by making sure that all the components have a low impedance connection to the same ground point. A low impedance connection is one that conducts high frequency current with very little resistance. Impedance cannot be accurately measured with a standard ohmmeter, because an ohmmeter measures DC resistance. For example, a 12 inch long 8 gauge round wire has a significantly higher impedance than a 12 inch long 12 gauge flat braided conductor. A short wire has less impedance than a long one.

Low impedance connections can be achieved by bringing large areas of conductive surfaces into direct contact with each other. In most cases this requires paint removal because a ground connection through bolt threads is not sufficient. However, component materials should be conductive, compatible and exhibit good atmospheric corrosion resistance to prevent loss through corrosion that will hinder the low impedance connection. Enclosure manufacturers offer corrosion resistant, unpainted mounting plates to help.

Installation

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Contents Epsilon EP Drive Page Epsilon EP Drive Installation Manual Reference Materials Safety Precautions General warning Listed 51Y8 IND. CONT. EQ Underwriters Laboratories ListedDrive Overload Protection Vii CE Declaration of ConformityViii Table of Contents Index Diagnostics and TroubleshootingOptions and Accessories SpecificationsProduct Overview Epsilon EP DriveProduct Overview Achieving Low Impedance Connections Basic Installation GuidelinesInstallation Electromagnetic Compatibility EMCWiring Notes Electrostatic Discharge ESD ProtectionEnvironmental Considerations Nema Enclosure Panel LayoutCable to Enclosure Shielding Outside EnclosureInside Enclosure Epsilon EP Schaffner Control Techniques Rating Mechanical InstallationAC Line Filter Installation Notes AC Line FiltersMechanical Drawing for Epsilon Base and Indexing Drives Mechanical Drawing for Epsilon Programming Drive Drive Model Dimension a Minimum Panel Width Inches mmSystem Grounding High Power ConnectionsAC Supplies not Requiring Transformers AC Power RequirementsEarth Grounded Delta Distribution Transformer, 240 Vac 3Ø AC Supplies Requiring TransformersTo Fusing Transformer Sizing Single Phase Power Supply ConnectionsDrive/Motor Combination Suggested KVA Rating LPN-RK-10SP Line Fusing and Wire SizeOperation on DC Input Supply AC Input Power ConnectionsExternal Shunt Resistor External Shunt Electrical InstallationShunt Resistor Kit Installation Shunt ControlNT and MG Motors Motor Power WiringEpsilon EP NT/MG Motor Power Wiring Diagram Front View XV Motor Power WiringVoltage Range Model Current Low Power ConnectionsDC Logic Power Supply Wiring Logic Power Supply SpecificationMotor Overtemp Wiring Motor Feedback Wiring J6Connection of Encoder Quadrature and Marker Signals Connection of Encoder Commutation Signals to the DriveXV 130 mm Motor XV 40-80 mm MotorEpsilon EP to NT or MG Motor Brake Wiring Diagram Motor Brake WiringXV 40mm-80mm Input/Output and Drive Enable WiringConnector J3 Functions O Connector J3 Functions STI-SNCOA Analog/Sync Output Connector J5Function Pin Numbers Electrical Characteristics Function Pin Number Electrical Characteristics Sync Input Connector J10Encoder Output Signal Wiring Analog Command WiringDrive J5 Connector ShellNs Minimum Pulse Mode Wiring, Differential InputsCCW Pulse Mode Wiring, Single Ended InputsMaster/Slave Encoder Connections Communications Communication CablesPin Function Epsilon EP Serial Communication Connector DeviceNet Port Serial Communications SpecificationsModbus Communications Ethernet PortInstallation Display Indication Status Description Diagnostic DisplayDiagnostics and Troubleshooting Status CodesFault Codes Display Fault Action to Reset Bridge Disabled Flash Invalid Fault DescriptionsLow DC Bus Threshold High DC Bus ThresholdTravel Limit + Diagnostic Analog Output Test Points Drive FaultsChannel Analog/Sync Output Connector J5 Pin# Viewing Active Drive Faults Rebooting the DriveResetting Faults Epsilon EP Drive Options Options and AccessoriesSTI-24IO STI-SNCOA STI-SNCI STI-ENC Options and Accessories Specifications Epsilon EP SpecificationsControl Outputs Pulse ModeEncoder Output Signal Control InputsEnvironmental Fault Detection CapabilityDrive Weights Cooling MethodDrive Model Dimension a Dimension B Shown in inches/mm Epsilon EP Drive DimensionsEIO26 Cable Cable DiagramsXTMDS-XXX Cable XV Motor CablesXCMDS-XXX XCMDBS-XXX +24V XTBMS-XXXPIN XEFTS-XXX CableXEFCS-XXX Cable NT and MG Motor Cables CMDS-XXX CableCMMS-XXX Cable CBMS-XXX Cable Socket SpecificationsEFCS-XXX Cable SNCFLOA-XXX Sync CablesSNCMD-815-XXX SNCMD-89-XXX ESA-SP-485-XXX Communications CablesIndex Page