Emerson 400518-01 installation manual Table of Contents

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Table of Contents

Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Safety Information

iii

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Qualified Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Setup, Commissioning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Safety of Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Identification of Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Underwriters Laboratories Listed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Drive Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi CE Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Product Overview

1

Epsilon EP Drive

. 1

Installation

3

Step 1: Basic Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Achieving Low Impedance Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrostatic Discharge (ESD) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Panel Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cable to Enclosure Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 AC Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2: Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 3: High Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 System Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 AC Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Transformer Sizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Line Fusing and Wire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 AC Input Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Operation on DC Input Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 External Shunt Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Motor Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Step 4: Low Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 DC Logic Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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Contents Epsilon EP Drive Page Epsilon EP Drive Installation Manual Reference Materials Safety Precautions General warning Listed 51Y8 IND. CONT. EQ Underwriters Laboratories ListedDrive Overload Protection Vii CE Declaration of ConformityViii Table of Contents Index Diagnostics and TroubleshootingOptions and Accessories SpecificationsProduct Overview Epsilon EP DriveProduct Overview Achieving Low Impedance Connections Basic Installation GuidelinesInstallation Electromagnetic Compatibility EMCEnvironmental Considerations Wiring NotesElectrostatic Discharge ESD Protection Nema Enclosure Panel LayoutInside Enclosure Cable to Enclosure ShieldingOutside Enclosure Epsilon EP Schaffner Control Techniques Rating Mechanical InstallationAC Line Filter Installation Notes AC Line FiltersMechanical Drawing for Epsilon Base and Indexing Drives Mechanical Drawing for Epsilon Programming Drive Drive Model Dimension a Minimum Panel Width Inches mmSystem Grounding High Power ConnectionsAC Supplies not Requiring Transformers AC Power RequirementsEarth Grounded Delta Distribution Transformer, 240 Vac 3Ø AC Supplies Requiring TransformersTo Fusing Transformer Sizing Single Phase Power Supply ConnectionsDrive/Motor Combination Suggested KVA Rating LPN-RK-10SP Line Fusing and Wire SizeOperation on DC Input Supply AC Input Power ConnectionsExternal Shunt Resistor External Shunt Electrical InstallationShunt Resistor Kit Installation Shunt ControlNT and MG Motors Motor Power WiringEpsilon EP NT/MG Motor Power Wiring Diagram Front View XV Motor Power WiringVoltage Range Model Current Low Power ConnectionsDC Logic Power Supply Wiring Logic Power Supply SpecificationMotor Overtemp Wiring Motor Feedback Wiring J6Connection of Encoder Quadrature and Marker Signals Connection of Encoder Commutation Signals to the DriveXV 130 mm Motor XV 40-80 mm MotorEpsilon EP to NT or MG Motor Brake Wiring Diagram Motor Brake WiringXV 40mm-80mm Input/Output and Drive Enable WiringConnector J3 Functions O Connector J3 Functions STI-SNCOA Analog/Sync Output Connector J5Function Pin Numbers Electrical Characteristics Function Pin Number Electrical Characteristics Sync Input Connector J10Encoder Output Signal Wiring Analog Command WiringDrive J5 Connector ShellNs Minimum Pulse Mode Wiring, Differential InputsCCW Pulse Mode Wiring, Single Ended InputsMaster/Slave Encoder Connections Pin Function CommunicationsCommunication Cables Epsilon EP Serial Communication Connector DeviceNet Port Serial Communications SpecificationsModbus Communications Ethernet PortInstallation Display Indication Status Description Diagnostic DisplayDiagnostics and Troubleshooting Status CodesFault Codes Display Fault Action to Reset Bridge Disabled Flash Invalid Fault DescriptionsLow DC Bus Threshold High DC Bus ThresholdTravel Limit + Channel Analog/Sync Output Connector J5 Pin# Diagnostic Analog Output Test PointsDrive Faults Resetting Faults Viewing Active Drive FaultsRebooting the Drive Epsilon EP Drive Options Options and AccessoriesSTI-24IO STI-SNCOA STI-SNCI STI-ENC Options and Accessories Specifications Epsilon EP SpecificationsControl Outputs Pulse ModeEncoder Output Signal Control InputsEnvironmental Fault Detection CapabilityDrive Weights Cooling MethodDrive Model Dimension a Dimension B Shown in inches/mm Epsilon EP Drive DimensionsEIO26 Cable Cable DiagramsXTMDS-XXX Cable XV Motor CablesXCMDS-XXX XCMDBS-XXX +24V XTBMS-XXXPIN XEFTS-XXX CableXEFCS-XXX Cable CMMS-XXX Cable NT and MG Motor CablesCMDS-XXX Cable CBMS-XXX Cable Socket SpecificationsEFCS-XXX Cable SNCFLOA-XXX Sync CablesSNCMD-815-XXX SNCMD-89-XXX ESA-SP-485-XXX Communications CablesIndex Page