Xantrex Technology C35, C40, C60 owner manual 20Grounding the C-SeriesChassis

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Grounding

Grounding

The C-Series controller is designed to work with both negative ground and ungrounded electrical systems. The metal chassis of this charge/load controller must be grounded for either system by connecting it with a copper wire to a grounding electrode such as a ground rod driven into the earth.

If a negative ground system is desired, connect the negative current carrying conductor to the grounding system at one point in the system. Consult local and national electrical codes for more information and any additional requirements.

Telecom applications often require a positive ground system. The C-Series controller switches the PV+/LOAD+ terminal with the BATTERY POSITIVE (+) terminal. These terminals must be kept separate. You can ONLY ground the battery positive lead in this case, if your local jurisdiction allows it.

This symbol represents a

Safety (Earth) Ground.

Chassis Ground Lug

Figure 2-20Grounding the C-SeriesChassis

WARNING: Shock Hazard

Do not disconnect the chassis ground if loads are engaged.

975-0004-01-02 Rev D

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Contents Series Multifunction DC Controller Page Series Multifunction DC Controller Trademarks About XantrexDisclaimer Date and RevisionScope PurposeAudience OrganizationFollowing conventions are used in this guide Conventions UsedRelated Information Abbreviations and AcronymsPage General Safety Instructions Important Safety InstructionsViii Rev D Battery Safety InformationBattery Safety Information Page Contents Xii Rev D Specifications TroubleshootingOperation BatteriesDiversion Loads Warranty and Product InformationFigures Xvi Rev D Tables Xviii Introduction 1C-Series Multifunction DC Charge Controllers FeaturesCharge Control Mode Load Control ModeOperating Modes Three-Stage Battery Charging Charge Control ModeBulk Stage Stage Battery Charging ProcessLoad Control Mode Battery Temperature CompensationManual or Auto Equalization Charge Photovoltaic Charge Controller Controller FunctionsAutomatic PV Array Night Disconnect Diversion Controller4Diversion Controller Diversion LoadsLoad Controller Low Voltage Reconnect Low Voltage Disconnect6Decal Displaying Load Control Voltage Settings Optional AccessoriesInstallation Pre-Installation Removing the Top CoverRemoving Knockouts 2C-Series Dimensions and Knockout Locations Not to Scale To mount the C-Series controller Mounting the Controller3Mounting the C-Series Multifunction DC Controller Jumper Settings Configuring the C-SeriesController5Circuit Board Components 1Factory Default Settings for C-Series ControllersVoltage Jumper Operating Mode Jumper8EQ/LVR Jumper and Reset Switch 9Bulk and Float Charge Potentiometers pots Adjusting the C-Series Voltage SettingsAdjusting the C-Series Voltage Settings 11Potentiometers with Decal for LVR and LVD Settings Setting Voltage Parameters for Load Control Mode12LVR and LVD Settings for Load Control Mode Setting Voltage Parameters for Alkaline Batteries Setting Voltage Parameters Diversion Control Mode14Voltage Settings with R46 Resistor Clipped To test and adjust the voltage setting using a DVM Using a Digital Voltmeter to Adjust Voltage SettingsTo set the Bulk voltage to 14.4 volts To set Bulk voltage to 28.2 voltsTo set Bulk voltage to 56.4 volts 15Test Points for Adjusting Voltage Using a DVMEqualization Charging 16Manual Equalization SettingsManual Equalization 17Front Panel LED and Reset Switch LocationAutomatic Equalization 18Auto Equalization SettingsTerminating the Equalization Process Temperature CompensationTemperature Compensation Based on Battery Type Automatic Battery Temperature CompensationLead-Acid Type Batteries 2Variances in Charging Voltage based on Battery Temperature Manual Battery Temperature Compensation 20Grounding the C-SeriesChassis GroundingDC Terminal Connector Locations WiringCurrent Rating Terminal Torque RequirementsSurge Protection Minimum Recommended Wire GaugeC35 and C40 Models C60 ModelsOver-current Protection 3Minimum Wire SizeMaximum One-way Distance and Wire Size Long-distance wire runsDistance in Feet meters 4One-Way Wire Distance and Wire SizeTo connect the C-Seriescontroller as a charge controller PV Charge Control Mode Wiring23PV Charge Control Mode Wiring To connect the C-Seriesas a diversion load controller Diversion Control Mode Wiring24Diversion Control Mode Wiring To connect the C-Series controller as a DC load controller DC Load Control Mode Wiring25Load Control Mode Wiring Installing a Digital Display Installing Optional AccessoriesTo install the BTS Installing the Battery Temperature SensorTo reinstall the faceplace on the C-Series controller Reinstalling the FaceplateOperation Basic Operation 1C-Series Status LED and Reset Button Location2C-Series Front Pa el Label LED Status IndicatorCharge Control or Diversion Control Indications Green 1Battery Voltage LED IndicatorsSolid Green Blinking GreenLoad Control Indications Red Equalization Mode Indication Red/greenBlinking Red Solid RedError Mode Indication Orange Over-temperature ConditionOver-Current Condition Low-voltage Disconnect Condition Reconnecting to Loads3Reset Switch Reset SwitchPage 4Troubleshooting 1PV Charge Control Problems PV Charge Control TroubleshootingPV Charge Control Troubleshooting 2Diversion Control Problems Diversion Control TroubleshootingDiversion Control Troubleshooting 3Load Control Problems Load Control TroubleshootingASpecifications Table A-1Electrical Specifications Electrical SpecificationsTable A-2Features and Options Specifications Features and Options SpecificationsTable A-3Environmental Specifications Environmental SpecificationsBBatteries Maintenance-Free Batteries Battery TypesAutomotive Batteries Deep-Cycle BatteriesSealed Batteries NiCad and NiFe Batteries Battery SizingEqualization Charging Rev D Table B-1Typical Bulk and Float Setpoints for Batteries Equalization Setpoints Non-Sealed Batteries OnlyPage CDiversion Loads Diversion Load Types Power DissipationDiversion Load Types Page Warranty Warranty and Product InformationProduct DisclaimerExclusions Return Material Authorization PolicyOut of Warranty Service Return ProcedureSerial Number on DC end Purchased From Purchase Date Information About Your SystemPage Index Index Page Xantrex Technology Inc

C35, C60, C40 specifications

Xantrex Technology is a renowned name in the field of renewable energy solutions, particularly known for its robust line of solar charge controllers. Among its flagship products are the C-Series models: C40, C60, and C35. These charge controllers are specifically designed to optimize the use of solar panels, ensuring efficient energy conversion and battery management for off-grid renewable energy systems.

The C40 model stands out with its impressive 40-amp rating, making it suitable for larger solar installations. It features advanced microprocessor technology, enabling precise control over battery charging and discharging processes. This model supports multiple battery types, including flooded lead-acid, gel, and sealed batteries, allowing users to customize their energy systems according to their specific requirements. One of the key characteristics of the C40 is its easy-to-read LCD display, which provides real-time information on system performance, battery voltage, and charging status.

Moving to the C60, this model offers a higher capacity, rated at 60 amps. The C60 is designed for larger applications, such as RVs, boats, and remote cabins, where higher power requirements are common. It shares many features with the C40 but is equipped with additional capabilities to enhance its versatility. One notable characteristic is the built-in load control, which allows users to manage power distribution to connected devices intelligently. The C60 also incorporates a temperature sensor that adjusts charging parameters according to the battery’s temperature, protecting it from overcharging and extending its lifespan.

The C35, while a bit smaller with a 35-amp rating, is designed to cater to medium-sized applications. It offers similar functionalities as its counterparts, including support for multiple battery types and an intuitive LCD display. The C35 is an ideal solution for homeowners and small businesses looking for reliable performance without the need for extensive power management.

All three models feature a durable design, built to withstand the rigors of outdoor use. With a focus on user-friendly operation, these charge controllers come equipped with straightforward installation processes, making them accessible to both seasoned professionals and newcomers to solar energy. Additionally, their capability to integrate with various solar panel systems makes them a flexible choice for diverse renewable energy applications. With Xantrex’s C-Series charge controllers, users can reap the benefits of solar energy while ensuring their battery systems remain healthy and efficient.
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