Liebert manual Field Installation of Liebert Flex Pipe Kit on Liebert XDV

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DPN000780
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Piping

6.6.1Refrigerant Charge—Pre-Charged Option

Liebert XDVs with the pre-charged option are equipped with one-shot connections on the supply and return fittings. These contain a charge of R-134a refrigerant under pressure within the unit. This charge must not be vented.

Do not remove the pipe caps or plugs before the unit is ready for connection to Liebert XD Piping. Do not disconnect one-shot connections after they have been connected.

6.7Field Installation of Liebert Flex Pipe Kit on Liebert XDV

If you are not performing a service installation or a field-retrofit, skip this section and proceed with the instructions in 6.8 - Connecting Liebert XD Flex Pipe to Liebert XDV Modules.

Liebert Flex Pipe kits are available in lengths of 4, 6, 8 and 10 feet (1.2, 1.8,2.4 and 3 meters). Connec- tion style to the unit end may be straight or 90 degrees. Connection to the prefab piping assembly is a threaded coupler. For data on acquiring the correct kit for your installation, see Table 7.

Figure 27 Liebert XD Flex Pipe dimensions—straight and 90-degree connections

Connection

Connection

to Prefabricated

to Prefabricated

Piping assembly

Piping assembly

 

90-Degree Connection

 

 

Length

Length

4, 6,

8 or 10 feet

(1.2, 1.8,

2.4 or 3 meters)

4, 6, 8 or 10 feet

 

 

(1.2, 1.8, 2.4 or 3 meters)

Straight Connection

Connection to XD Cooling Unit (One-Shot Coupling)

90° Connection to XD Cooling Unit (One-Shot Coupling)

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6.8Connecting Liebert XD Flex Pipe to Liebert XDV Modules

1.Remove the caps on the supply and return lines on the top of the Liebert XDV.

2.Lubricate the threads, diaphragm and O-ring with one or two drops of mineral oil.

3.Connect the line-set coupling finger-tight.

4.Make sure the Schrader valve is properly oriented; refer to the label on the top of the Liebert XDV.

5.Hold the backup hex nut with a wrench while tightening the swivel nut.

6.Tighten the swivel nut on the female coupling until it is seated or a definite resistance is felt.

7.Once a definite bottoming resistance is felt (as in metal to metal), place a mark lengthwise from the swivel nut to the backup hex and tighten the swivel nut on the female coupling an additional 1/4 turn.

8.Tighten both the supply fittings and the return fittings to 35-45ft/lb (47-61Nm).

9.Mark the female and male coupler with for future reference.

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Contents Liebert XDV Fluorinated Greenhouse Gas Requirements-European Union General Safety GuidelinesTable of Contents Electrical Installation Checklist and System Fill for StartupMaintenance SpecificationsFigures Page Liebert XDV component locations Example XDV10BKReferences Pre-Installation ChecksInstallation Considerations InstallationChecking and Unpacking Product/System DescriptionGeneral Product Information Recyclable Packaging Equipment InspectionUnpacking the Unit Domestic Packaging Unit HandlingRemoving export shipping package Export PackagingRemoving Liebert XDV from shipping pallet Removing the Liebert XDV from the PalletDimensional data Determining Placement in the Conditioned SpaceMechanical Considerations Changing the Liebert XDV’s air intake location Changing the Air Intake LocationMounting the Liebert XDV Mounting the Liebert XDV on Top of the CabinetBolting Liebert XDV to Top of Cabinet Bottom View Mounting clip placement Using Supplied Clips for MountingPg , Rev Suspension hardware and bracket dimensional dataSuspended Mounting Method 11mm 22mm Top View 2 64mm 76mm 102mm DPN000770Suspending the Liebert XDV from Overhead Structures Suspending the Liebert XDV from UnistrutsSuspending Liebert XDV from the overhead structure Stacking configuration offset Mounting Liebert XDVs in Stacked SetupStacked Liebert XDVs suspended from Unistruts Hanging Stacked Liebert XDVs from UnistrutsHanging Stacked Liebert XDVs from the Overhead Structure European Union Fluorinated Greenhouse Gas Requirements System Connection ConfigurationPiping Piping Connections to Liebert XDP or Liebert XDC Connection Methods and PointsRight Side Liebert XDV Holding Charge-Hard-Piped Units Hard Piped Connection SizesBrazing Preparations-Hard-Piped Units Recommended Piping SizeBranch piping sizes for refrigerant loop Connection Methods-One-Shot ConnectionsConnecting Liebert XD Flex Pipe to Liebert XDV Modules Field Installation of Liebert Flex Pipe Kit on Liebert XDVRefrigerant Charge-Pre-Charged Option Tools Required Liebert XD prefabricated piping assemblyOvertighten With wrenchReturn Piping mains without Liebert XDV and Liebert Flex Pipe InsulationRear of Liebert XDV Connecting High Voltage Cables for CSA/C-US Certified UnitsElectrical Rear Liebert XDVLiebert XDV electrical connections for CE-approved units Condensate Detection Connections Connecting Low Voltage Wiring-OptionalRear View of Liebert Xdvto be N.E.C. Class Installation Checklist and System Fill for Startup Checklist for Proper InstallationOperation Start the Liebert XDVMaintenance Internal AccessFluorinated Greenhouse Gas Requirements Accessing internal electrical components Accessing Internal Electrical ComponentsTo remove the fan tray Liebert XDV10 specifications SpecificationsLiebert XDV8 specifications Liebert XD Liebert Flex Pipe assemblies, supply and return Page That Ne tIti Ti n