Impulse PCW-5181 user manual Industrial Devices Corporation

Page 1

Industrial

Devices

Corporation

The Only Microstepping Drive with:

Open Loop Stall DetectTM (OLSD™)

Multi-SteppingTM

Dynamic SmoothingTM

Xtreme SmoothnessTM

Motion Node

User’s Manual

P/N PCW-5181

Version 1.0

Image 1

Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting an IDC Motor Connecting a Motor to the ImpulseConnecting a Non-IDC Motor Making RS-232/RS-485 Connections Serial Communication ConnectionsSS-RS232 Multi-Dropping with RS-485 Daisy-Chaining Impulse DrivesRules for Daisy Chain Operation PC/Host RS-232C DeviceJumpers Pin D Troubleshooting RS-232C Communication ProblemsUsing a Keypad with Impulse RS232C Connecting an IDC KeypadUsing a Keypad with Impulse RS485 FP100 KeypadLED Diagnostic Indications Connecting AC PowerDiagnostic LED Indications LED Signal Application Notes Connecting Inputs and OutputsMounting the Impulse Drive Environmental and Installation RequirementsMounting Arrangements Impulse with DIN-rail Mounting Bracket P/N PCS-5111 Impulse DimensionsImpulse with Screw-type Mounting Bracket P/N PCS-5110 Installation Installation of Bracket DIN Rail Bracket ShownInserting and Removing Mounting Brackets from the Impulse RemovalMounting the Impulse on the DIN-Rail Impulse DIN-Rail MountingRemoval of Impulse from the DIN-Rail MountingThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Axis Setup Fine-Tuning Your ApplicationToolbar Buttons See Appendix C to Edit a Motor MotorMechanics Command Signal Configuration CommandJog Input Configuration Numeric Precision Smoothness Xtreme Smoothing Adjusting X-Smoothness #1, #2, #3Smoothness #1 Smoothness #3 Smoothness #2Current Reduction Mode Advanced Advanced TuningAnti-Resonance ProfilingDescriptions Input Descriptions SetupStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer File Menu Setup MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Keypad Features Configuring Impulse with an IDC KeypadIntroduction to the FP100 Impulse Keypad Adjusting Contrast Keypad Hardware FeaturesDIP Switch Settings Remote-Mounting the KeypadKeys F1-F2-F3 Functions of the FP100 Keypad KeysRUN Menu Keys KeysMenu Options Keypad Menu StructureFP100 Main Menu and Sub-Menus JOG F3General Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus File Menu File Options Edit Using the Edit MenusOpening a Project File Saving a Project FileSub-Menu Setup Parameter Description of Setup Parameter Using the Setup Sub-Menus for Configuring Your SystemRenaming an Open Project File Requires Open FileHelp Using the Help Menu DEL Using the DEL Delete menu Copy Using the Copy MenuTo Delete a Project File −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeUsing the Edit Setup Menus to Configure the Impulse Configuring Impulse with the KeypadConfiguring Motor Type Open a FileConfiguring Shutdown Polarity Configuring Motor DirectionTo Probe the Motor Configuring Stop Rate Configuring Drive ResolutionConfiguring Jog Parameters Drive Resolution 25000Configuring Units Gear Ratio Configuring Mechanical Units User UnitsUser Units Units Gear Ratio Numerator↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Motor Tuning Setup X-SmoothnessL2 ← Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersConfiguring Encoderless Stall-Detection Olsd Configuring Idle Mode Current Reduction ParametersIdle Mode Tmeout Off Idle Mode %Redct Stall DetectionSetup Configuring Inputs←↑ Input #1 ↓→ Configuring Input/Output Polarities Configuring Outputs↑ Output #1 ↓ Stored-Move Profiles Move Menus Using Stored MovesStored Moves Configuring Scan Time Configuring Stored-Move ProfilesMove Selection Input Scan Time Move Sel Scan Time 0 msUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsExtending the Cable Length to Your Keypad Remote Mounting Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting Template Keypad Mounting *TemplateDigital Inputs Impulse I/O SchematicsDigital Output Single-Ended Installation Fault OutputDifferential Installation Step, Direction, and Shutdown InputsRPS-1 SS-RS232 Accessory P/N & DescriptionPCS-5004 DB25BO Screw Terminal Breakout Board Pin Connector on Impulse DriveSS-IO/SS-IO-6 Cables S12 Hybrid Step Motor Impulse-Applicable IDC MotorsElectrical Specs S12T Mechanical Specs S12TIDC Motor Wiring S21, S22, S23 Hybrid Step Motor SpecificationsElectrical Specs S21T S21V S22T S22V S23T S23V S22T S22V S23TElectrical Specs S32T S33T S32, S33 Hybrid Step Motor SpecificationsS32T S33T Electrical Specs P21V P22V P21, 22 Hybrid Step Motor SpecificationsP21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Troubleshooting Table Troubleshooting the ImpulseSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingByte Receive Time Out Reading and Writing Parameter DataReceive Buffer Overrun Read QueriesInterpreting the Transmission Status Response Write Requests01 71 00 00 00 00 72 01 00 00 00 01Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Commanded Position Counter RAM Only Stored Drive Faults Reserved Eeprom ParameterFormulas N/A Index Formulas N/A Index Parameter DescriptionEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyUnit Address DefaultsParameters FormulasParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Smoothness L1 and L2 Test Speeds 1, 2Dynamic Smoothing Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation