Impulse PCW-5181 user manual Connecting AC Power, LED Diagnostic Indications

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Chapter 3 - Connecting and Installing Your Impulse

D. Connecting AC Power

There is no ON/OFF switch on the Impulse. AC power is applied by plugging the *power cord (included) into the connector on top of the Impulse.

Input voltage must be in the range of 120 VAC ± 10%, single phase, 50/60 Hz, 500 VA max @ 4 Amps. Operation outside these specifications will result in reduced performance, drive faults, and may damage the drive.

When power is applied, the LED on front of the drive should briefly turn red, then steady green. If a red light is present, see Section E of this chapter for more information on fault detection codes.

*Note: If the AC power cord requires replacement, the replacement must be rated for Hard Usage or Extra Hard Usage.

E. LED Diagnostic Indications

To AC

Power

Supply

The Impulse drive detects and resolves fault conditions (see table below). Faults are signaled by either a steady red or a flashing red LED on the front panel. A solid green LED indicates normal operation. A slowly flashing green LED indicates a shutdown (disabled), while a rapidly flashing green LED signals a regen dump. Faults are cleared by either 1) cycling power, 2) sending a RESET command via the serial port or configurable logic input, or 3) probing the motor if the LED is steady red.

For more detailed explanation of faults refer to Chapter 7, Troubleshooting the Impulse.

Diagnostic LED Indications

 

LED Signal

Indication

 

Green (steady)

Normal Operation

LED

Slow Flashing Green

Shutdown

 

Quick Flashing Green

Regen Dump

 

Red (steady)

Motor Not Probed

 

1 Flash Red

Stalled

 

2 Flashes Red

Undervoltage Fault

 

3 Flashes Red

Overvoltage Fault

 

4 Flashes Red

Overcurrent Fault

 

5 Flashes Red

Interlock Fault

 

6 Flashes Red

Overtemperature Fault

 

7 Flashes Red

EEPROM Checksum Fault

 

3-8

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Contents Industrial Devices Corporation PCW-5181Page Revision History VersionPage Table of Contents END of Manual Feature Function Impulse OverviewThis page intentionally left blank Shipping Contents This page intentionally left blank Connecting and Installing Your Impulse Typical Impulse ApplicationsRead This Page Before Your Begin Connecting a Motor to the Impulse Connecting an IDC MotorConnecting a Non-IDC Motor Serial Communication Connections Making RS-232/RS-485 ConnectionsSS-RS232 Rules for Daisy Chain Operation Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 PC/Host RS-232C DeviceTroubleshooting RS-232C Communication Problems Jumpers Pin DUsing a Keypad with Impulse RS485 Connecting an IDC KeypadUsing a Keypad with Impulse RS232C FP100 KeypadConnecting AC Power LED Diagnostic IndicationsDiagnostic LED Indications LED Signal Connecting Inputs and Outputs Application NotesEnvironmental and Installation Requirements Mounting the Impulse DriveMounting Arrangements Impulse Dimensions Impulse with DIN-rail Mounting Bracket P/N PCS-5111Impulse with Screw-type Mounting Bracket P/N PCS-5110 Inserting and Removing Mounting Brackets from the Impulse Installation of Bracket DIN Rail Bracket ShownInstallation RemovalRemoval of Impulse from the DIN-Rail Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail MountingThis page intentionally left blank Configuring Impulse with Application Developer Installing Application Developer on Windows 95/98/2000/ME/NTUsing Application Developer Upload Project Launch Now Open an Existing ProjectUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Fine-Tuning Your Application Axis SetupToolbar Buttons Motor See Appendix C to Edit a MotorMechanics Command Command Signal ConfigurationJog Input Configuration Numeric Precision Adjusting X-Smoothness #1, #2, #3 Smoothness Xtreme SmoothingSmoothness #1 Smoothness #2 Smoothness #3Anti-Resonance Advanced Advanced TuningCurrent Reduction Mode ProfilingSetup Descriptions Input DescriptionsStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Setup Menu File MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Configuring Impulse with an IDC Keypad Keypad FeaturesIntroduction to the FP100 Impulse Keypad DIP Switch Settings Keypad Hardware FeaturesAdjusting Contrast Remote-Mounting the KeypadRUN Menu Keys Functions of the FP100 Keypad KeysKeys F1-F2-F3 KeysFP100 Main Menu and Sub-Menus Keypad Menu StructureMenu Options JOG F3Apply Power to the Keypad General Rules for Using the KeypadRUN Using the RUN Menus Opening a Project File Edit Using the Edit MenusFile Menu File Options Saving a Project FileRenaming an Open Project File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Requires Open FileHelp Using the Help Menu Copy Using the Copy Menu DEL Using the DEL Delete menuTo Delete a Project File Parameter Being Configured example Motor Type −−−↑ Motor Type ↓−−− NoneConfiguring Motor Type Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Open a FileConfiguring Motor Direction Configuring Shutdown PolarityTo Probe the Motor Configuring Jog Parameters Configuring Drive ResolutionConfiguring Stop Rate Drive Resolution 25000User Units Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio Units Gear Ratio NumeratorMotor Tuning Setup X-Smoothness ↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPSL2 ← Configuring Anti-Resonance Gain Configuring Profiling Parameters Configuring Stop Mode Current-Reduction Timeout I-STOPIdle Mode Tmeout Off Idle Mode %Redct Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Stall DetectionConfiguring Inputs Setup←↑ Input #1 ↓→ Configuring Outputs Configuring Input/Output Polarities↑ Output #1 ↓ Move Menus Using Stored Moves Stored-Move ProfilesStored Moves Move Selection Input Scan Time Configuring Stored-Move ProfilesConfiguring Scan Time Move Sel Scan Time 0 msVery Important! Send the File to the Drive Unit NumberImpulse Specifications Hardware ReferenceRemote Mounting Your Keypad Extending the Cable Length to Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting *Template Keypad Mounting TemplateImpulse I/O Schematics Digital InputsDigital Output Differential Installation Fault OutputSingle-Ended Installation Step, Direction, and Shutdown InputsRPS-1 Accessory P/N & Description SS-RS232PCS-5004 Pin Connector on Impulse Drive DB25BO Screw Terminal Breakout BoardSS-IO/SS-IO-6 Cables Electrical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Mechanical Specs S12TElectrical Specs S21T S21V S22T S22V S23T S23V S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring S22T S22V S23TS32, S33 Hybrid Step Motor Specifications Electrical Specs S32T S33TS32T S33T P21, 22 Hybrid Step Motor Specifications Electrical Specs P21V P22VP21V P22V 31, 32, 33Step Motor Specifications IDC Motor WiringThis page intentionally left blank Troubleshooting the Impulse Troubleshooting TableSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Appendix a Recommended Wiring Practices for IDC Controls Preventing a Ground LoopAppendix a Recommended Wiring Practices Appendix B Impulse Advanced Programming Communications ProtocolReceive Buffer Overrun Reading and Writing Parameter DataByte Receive Time Out Read Queries01 71 00 00 00 00 72 Write RequestsInterpreting the Transmission Status Response 01 00 00 00 01User Accessible Parameters Serial Jog Velocity RAM OnlyJog Acceleration Rate Description Determines the acceleration rate value in RPS2Parameters 28hFormulas Serial Port Stored Move Selection RAM Only FormulaCommanded Velocity RAM Only Formulas N/A Index Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A Index Parameter DescriptionEeprom Enable Switch System Status RAM Only Description Determines the operational status of the driveParameters DefaultsUnit Address FormulasSoftware Shutdown RAM Only Parameter FormulaAppendix C Using Non-IDC Motors with the Impulse Motor WiringCustom or User-Defined Motors Test Speeds 1, 2 Smoothness L1 and L2Dynamic Smoothing Anti -Resonance Faults IndexIndex Do Not Print This Inserted as Placeholder Industrial Devices Corporation Mail info@idcmotion.com