Impulse PCW-5181 user manual This page intentionally left blank

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Chapter 7 - Troubleshooting Your Impulse

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7-4

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Contents Industrial Devices Corporation PCW-5181Page Revision History VersionPage Table of Contents END of Manual Feature Function Impulse OverviewThis page intentionally left blank Shipping Contents This page intentionally left blank Connecting and Installing Your Impulse Typical Impulse ApplicationsRead This Page Before Your Begin Connecting an IDC Motor Connecting a Motor to the ImpulseConnecting a Non-IDC Motor Making RS-232/RS-485 Connections Serial Communication ConnectionsSS-RS232 Rules for Daisy Chain Operation Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 PC/Host RS-232C DeviceTroubleshooting RS-232C Communication Problems Jumpers Pin DUsing a Keypad with Impulse RS485 Connecting an IDC KeypadUsing a Keypad with Impulse RS232C FP100 KeypadLED Diagnostic Indications Connecting AC PowerDiagnostic LED Indications LED Signal Connecting Inputs and Outputs Application NotesMounting the Impulse Drive Environmental and Installation RequirementsMounting Arrangements Impulse with DIN-rail Mounting Bracket P/N PCS-5111 Impulse DimensionsImpulse with Screw-type Mounting Bracket P/N PCS-5110 Inserting and Removing Mounting Brackets from the Impulse Installation of Bracket DIN Rail Bracket ShownInstallation RemovalRemoval of Impulse from the DIN-Rail Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail MountingThis page intentionally left blank Configuring Impulse with Application Developer Installing Application Developer on Windows 95/98/2000/ME/NTUsing Application Developer Upload Project Launch Now Open an Existing ProjectUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Axis Setup Fine-Tuning Your ApplicationToolbar Buttons Motor See Appendix C to Edit a MotorMechanics Command Signal Configuration CommandJog Input Configuration Numeric Precision Smoothness Xtreme Smoothing Adjusting X-Smoothness #1, #2, #3Smoothness #1 Smoothness #2 Smoothness #3Anti-Resonance Advanced Advanced TuningCurrent Reduction Mode ProfilingDescriptions Input Descriptions SetupStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer File Menu Setup MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Keypad Features Configuring Impulse with an IDC KeypadIntroduction to the FP100 Impulse Keypad DIP Switch Settings Keypad Hardware FeaturesAdjusting Contrast Remote-Mounting the KeypadRUN Menu Keys Functions of the FP100 Keypad KeysKeys F1-F2-F3 KeysFP100 Main Menu and Sub-Menus Keypad Menu StructureMenu Options JOG F3Apply Power to the Keypad General Rules for Using the KeypadRUN Using the RUN Menus Opening a Project File Edit Using the Edit MenusFile Menu File Options Saving a Project FileRenaming an Open Project File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Requires Open FileHelp Using the Help Menu DEL Using the DEL Delete menu Copy Using the Copy MenuTo Delete a Project File Parameter Being Configured example Motor Type −−−↑ Motor Type ↓−−− NoneConfiguring Motor Type Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Open a FileConfiguring Shutdown Polarity Configuring Motor DirectionTo Probe the Motor Configuring Jog Parameters Configuring Drive ResolutionConfiguring Stop Rate Drive Resolution 25000User Units Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio Units Gear Ratio Numerator↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Motor Tuning Setup X-SmoothnessL2 ← Configuring Anti-Resonance Gain Configuring Profiling Parameters Configuring Stop Mode Current-Reduction Timeout I-STOPIdle Mode Tmeout Off Idle Mode %Redct Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Stall DetectionSetup Configuring Inputs←↑ Input #1 ↓→ Configuring Input/Output Polarities Configuring Outputs↑ Output #1 ↓ Stored-Move Profiles Move Menus Using Stored MovesStored Moves Move Selection Input Scan Time Configuring Stored-Move ProfilesConfiguring Scan Time Move Sel Scan Time 0 msVery Important! Send the File to the Drive Unit NumberImpulse Specifications Hardware ReferenceExtending the Cable Length to Your Keypad Remote Mounting Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting *Template Keypad Mounting TemplateDigital Inputs Impulse I/O SchematicsDigital Output Differential Installation Fault OutputSingle-Ended Installation Step, Direction, and Shutdown InputsRPS-1 SS-RS232 Accessory P/N & DescriptionPCS-5004 DB25BO Screw Terminal Breakout Board Pin Connector on Impulse DriveSS-IO/SS-IO-6 Cables Electrical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Mechanical Specs S12TElectrical Specs S21T S21V S22T S22V S23T S23V S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring S22T S22V S23TElectrical Specs S32T S33T S32, S33 Hybrid Step Motor SpecificationsS32T S33T Electrical Specs P21V P22V P21, 22 Hybrid Step Motor SpecificationsP21V P22V 31, 32, 33Step Motor Specifications IDC Motor WiringThis page intentionally left blank Troubleshooting Table Troubleshooting the ImpulseSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Appendix a Recommended Wiring Practices for IDC Controls Preventing a Ground LoopAppendix a Recommended Wiring Practices Appendix B Impulse Advanced Programming Communications ProtocolReceive Buffer Overrun Reading and Writing Parameter DataByte Receive Time Out Read Queries01 71 00 00 00 00 72 Write RequestsInterpreting the Transmission Status Response 01 00 00 00 01User Accessible Parameters Serial Jog Velocity RAM OnlyJog Acceleration Rate Description Determines the acceleration rate value in RPS2Parameters 28hFormulas Serial Port Stored Move Selection RAM Only FormulaCommanded Velocity RAM Only Formulas N/A Index Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A Index Parameter DescriptionEeprom Enable Switch System Status RAM Only Description Determines the operational status of the driveParameters DefaultsUnit Address FormulasSoftware Shutdown RAM Only Parameter FormulaAppendix C Using Non-IDC Motors with the Impulse Motor WiringCustom or User-Defined Motors Smoothness L1 and L2 Test Speeds 1, 2Dynamic Smoothing Anti -Resonance Faults IndexIndex Do Not Print This Inserted as Placeholder Industrial Devices Corporation Mail info@idcmotion.com