Impulse PCW-5181 Advanced Advanced Tuning, Anti-Resonance, Current Reduction Mode, Profiling

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Chapter 4 - Configuring Impulse with Application Developer

Advanced (Advanced Tuning)

The Advanced tab allows you to enable/disable and modify various advanced performance features of the Impulse drive.

Note: Observe decrease in

Gain when Multi-Stepping is

Enabled.

Anti-Resonance

Enable this feature by selecting the Enabled check box. Ensure that both Damping Gains are configured if Anti-Resonance is enabled.

Current Reduction Mode

Select Stop to enable the stop mode current reduction time-out period. Stop Mode reduces current by 25%. This time-out period is directly entered in milliseconds. The valid range is 6 to 19,656 ms.

Select Idle to set the idle mode current reduction time-out period. This time-out period is directly entered in seconds. The valid range is 0 to 3600 seconds (0 = disabled).

In the % box, enter the percentage that current will be reduced after the idle mode time- out has expired. The valid range is 0 to 100%.

Profiling

Select Dynamic Smoothing Enabled by clicking on the check box and entering the recom- mended gain in the input box. Dynamic Smoothing™ is an IDC proprietary method of auto- matically reducing “jerk” (sudden change of acceleration) which is often inherent in move sequences generated by indexers. Dynamic Smoothing™ is similar in effect to so-called S- curve profiles. The softening of accel/decel transients sharply reduces ringing in the motor and various attached structures.

Select Multi-Stepping Enabled for more aggressive dynamic smoothing. Gain will be 1/10 of the recommended gain when Dynamic Smoothing is enabled. Multi-Stepping™ is an IDC proprietary method of obtaining very smooth motion from step motors when using low resolution indexers, i.e. 200, 400, 1000 steps/rev. The Multi-Stepping™ feature, when enabled, executes coarse stepping regimens by using microsteps to fill-in between the widely-spaced, low-resolution steps. This is a form of interpolation that produces smooth motion in an otherwise coarse and noisy stepping system.

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Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting a Non-IDC Motor Connecting a Motor to the ImpulseConnecting an IDC Motor SS-RS232 Serial Communication ConnectionsMaking RS-232/RS-485 Connections Multi-Dropping with RS-485 Daisy-Chaining Impulse DrivesRules for Daisy Chain Operation PC/Host RS-232C DeviceJumpers Pin D Troubleshooting RS-232C Communication ProblemsUsing a Keypad with Impulse RS232C Connecting an IDC KeypadUsing a Keypad with Impulse RS485 FP100 KeypadDiagnostic LED Indications LED Signal Connecting AC PowerLED Diagnostic Indications Application Notes Connecting Inputs and OutputsMounting Arrangements Environmental and Installation RequirementsMounting the Impulse Drive Impulse with Screw-type Mounting Bracket P/N PCS-5110 Impulse DimensionsImpulse with DIN-rail Mounting Bracket P/N PCS-5111 Installation Installation of Bracket DIN Rail Bracket ShownInserting and Removing Mounting Brackets from the Impulse RemovalMounting the Impulse on the DIN-Rail Impulse DIN-Rail MountingRemoval of Impulse from the DIN-Rail MountingThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Toolbar Buttons Fine-Tuning Your ApplicationAxis Setup See Appendix C to Edit a Motor MotorMechanics Jog Input Configuration CommandCommand Signal Configuration Numeric Precision Smoothness #1 Adjusting X-Smoothness #1, #2, #3Smoothness Xtreme Smoothing Smoothness #3 Smoothness #2Current Reduction Mode Advanced Advanced TuningAnti-Resonance ProfilingStall Detection SetupDescriptions Input Descriptions Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Edit Menu Setup MenuFile Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Introduction to the FP100 Impulse Keypad Configuring Impulse with an IDC KeypadKeypad Features Adjusting Contrast Keypad Hardware FeaturesDIP Switch Settings Remote-Mounting the KeypadKeys F1-F2-F3 Functions of the FP100 Keypad KeysRUN Menu Keys KeysMenu Options Keypad Menu StructureFP100 Main Menu and Sub-Menus JOG F3General Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus File Menu File Options Edit Using the Edit MenusOpening a Project File Saving a Project FileSub-Menu Setup Parameter Description of Setup Parameter Using the Setup Sub-Menus for Configuring Your SystemRenaming an Open Project File Requires Open FileHelp Using the Help Menu To Delete a Project File Copy Using the Copy MenuDEL Using the DEL Delete menu −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeUsing the Edit Setup Menus to Configure the Impulse Configuring Impulse with the KeypadConfiguring Motor Type Open a FileTo Probe the Motor Configuring Motor DirectionConfiguring Shutdown Polarity Configuring Stop Rate Configuring Drive ResolutionConfiguring Jog Parameters Drive Resolution 25000Configuring Units Gear Ratio Configuring Mechanical Units User UnitsUser Units Units Gear Ratio NumeratorL2 ← Motor Tuning Setup X-Smoothness↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersConfiguring Encoderless Stall-Detection Olsd Configuring Idle Mode Current Reduction ParametersIdle Mode Tmeout Off Idle Mode %Redct Stall Detection←↑ Input #1 ↓→ Configuring InputsSetup ↑ Output #1 ↓ Configuring OutputsConfiguring Input/Output Polarities Stored Moves Move Menus Using Stored MovesStored-Move Profiles Configuring Scan Time Configuring Stored-Move ProfilesMove Selection Input Scan Time Move Sel Scan Time 0 msUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsEnd View of Wall-Mounted Keypad with Cover Removed Remote Mounting Your KeypadExtending the Cable Length to Your Keypad Keypad Mounting Template Keypad Mounting *TemplateDigital Output Impulse I/O SchematicsDigital Inputs Single-Ended Installation Fault OutputDifferential Installation Step, Direction, and Shutdown InputsRPS-1 PCS-5004 Accessory P/N & DescriptionSS-RS232 SS-IO/SS-IO-6 Cables Pin Connector on Impulse DriveDB25BO Screw Terminal Breakout Board S12 Hybrid Step Motor Impulse-Applicable IDC MotorsElectrical Specs S12T Mechanical Specs S12TIDC Motor Wiring S21, S22, S23 Hybrid Step Motor SpecificationsElectrical Specs S21T S21V S22T S22V S23T S23V S22T S22V S23TS32T S33T S32, S33 Hybrid Step Motor SpecificationsElectrical Specs S32T S33T P21V P22V P21, 22 Hybrid Step Motor SpecificationsElectrical Specs P21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Symptom Possible Causes Possible Remedies Troubleshooting the ImpulseTroubleshooting Table Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingByte Receive Time Out Reading and Writing Parameter DataReceive Buffer Overrun Read QueriesInterpreting the Transmission Status Response Write Requests01 71 00 00 00 00 72 01 00 00 00 01Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Commanded Position Counter RAM Only Stored Drive Faults Reserved Eeprom ParameterFormulas N/A Index Formulas N/A Index Parameter DescriptionEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyUnit Address DefaultsParameters FormulasParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Dynamic Smoothing Test Speeds 1, 2Smoothness L1 and L2 Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation