Impulse PCW-5181 user manual Smoothness Xtreme Smoothing, Adjusting X-Smoothness #1, #2, #3

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Chapter 4 - Configuring Impulse with Application Developer

X-Smoothness (Xtreme Smoothing™)

The X-Smoothness tab is the most advanced low-speed tuning feature currently available on any microstepping drive. The benefits of low-speed smoothness are 1) reduced vibration, and 2) an increase in torque, which was typically lost to vibration before the arrival of the Impulse drive.

Achieving this revolutionary smoothness is easily and quickly accomplished by following the simple procedure below. Note: the motor must be disconnected from its load while performing Xtreme Smoothing™.

X-Smoothness Sliders - Click and drag the indicator to change a value.

Test Speed - This text input box displays the Recommended Test Speed and may be edited if necessary.

Recommended Test Speed - This value has been either 1) pre-configured for IDC motors, or 2) calculated when a custom motor file was created in the Advanced Motor Editor. Verify that this value has been entered in the Test Speed display.

Run Test/Stop Test Button - Toggles between Run Test and Stop Test.

Restore - Restores each X-Smoothness to the previous values.

Adjusting X-Smoothness #1, #2, #3

Important: Whether using an IDC motor or a non-IDC (custom) motor, all six X-Smoothness values (L1, L2, M1, M2, H1, H2) must be adjusted in the order described in the following procedure. Note: Slider bars L1 and L2 are interactive, as are M1 and M2, and these interactive sliders should be alternately adjusted until the deepest null setting is achieved.

X-Smoothness #1

Recommended values for L1 and L2 have been pre-configured for IDC motors, but we recommend that these settings be verified and adjusted if necessary by the following procedure. If you are using a custom motor file, these values were calculated in the Advanced Motor Editor.

1.Press the Run Test button.

2.Move slider L1 left and right until the smoothest running condition is reached.

3.Move slider L2 left and right until the smoothest running condition is reached.

4.Press Stop Test.

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Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting a Motor to the Impulse Connecting an IDC MotorConnecting a Non-IDC Motor Serial Communication Connections Making RS-232/RS-485 ConnectionsSS-RS232 PC/Host RS-232C Device Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 Rules for Daisy Chain OperationJumpers Pin D Troubleshooting RS-232C Communication ProblemsFP100 Keypad Connecting an IDC KeypadUsing a Keypad with Impulse RS232C Using a Keypad with Impulse RS485Connecting AC Power LED Diagnostic IndicationsDiagnostic LED Indications LED Signal Application Notes Connecting Inputs and OutputsEnvironmental and Installation Requirements Mounting the Impulse DriveMounting Arrangements Impulse Dimensions Impulse with DIN-rail Mounting Bracket P/N PCS-5111Impulse with Screw-type Mounting Bracket P/N PCS-5110 Removal Installation of Bracket DIN Rail Bracket ShownInstallation Inserting and Removing Mounting Brackets from the ImpulseMounting Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail Removal of Impulse from the DIN-RailThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Fine-Tuning Your Application Axis SetupToolbar Buttons See Appendix C to Edit a Motor MotorMechanics Command Command Signal ConfigurationJog Input Configuration Numeric Precision Adjusting X-Smoothness #1, #2, #3 Smoothness Xtreme SmoothingSmoothness #1 Smoothness #3 Smoothness #2Profiling Advanced Advanced TuningCurrent Reduction Mode Anti-ResonanceSetup Descriptions Input DescriptionsStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Setup Menu File MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Configuring Impulse with an IDC Keypad Keypad FeaturesIntroduction to the FP100 Impulse Keypad Remote-Mounting the Keypad Keypad Hardware FeaturesAdjusting Contrast DIP Switch SettingsKeys Functions of the FP100 Keypad KeysKeys F1-F2-F3 RUN Menu KeysJOG F3 Keypad Menu StructureMenu Options FP100 Main Menu and Sub-MenusGeneral Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus Saving a Project File Edit Using the Edit MenusFile Menu File Options Opening a Project FileRequires Open File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Renaming an Open Project FileHelp Using the Help Menu Copy Using the Copy Menu DEL Using the DEL Delete menuTo Delete a Project File −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeOpen a File Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Configuring Motor TypeConfiguring Motor Direction Configuring Shutdown PolarityTo Probe the Motor Drive Resolution 25000 Configuring Drive ResolutionConfiguring Stop Rate Configuring Jog ParametersUnits Gear Ratio Numerator Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio User UnitsMotor Tuning Setup X-Smoothness ↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPSL2 ← Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersStall Detection Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Idle Mode Tmeout Off Idle Mode %RedctConfiguring Inputs Setup←↑ Input #1 ↓→ Configuring Outputs Configuring Input/Output Polarities↑ Output #1 ↓ Move Menus Using Stored Moves Stored-Move ProfilesStored Moves Move Sel Scan Time 0 ms Configuring Stored-Move ProfilesConfiguring Scan Time Move Selection Input Scan TimeUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsRemote Mounting Your Keypad Extending the Cable Length to Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting Template Keypad Mounting *TemplateImpulse I/O Schematics Digital InputsDigital Output Step, Direction, and Shutdown Inputs Fault OutputSingle-Ended Installation Differential InstallationRPS-1 Accessory P/N & Description SS-RS232PCS-5004 Pin Connector on Impulse Drive DB25BO Screw Terminal Breakout BoardSS-IO/SS-IO-6 Cables Mechanical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Electrical Specs S12TS22T S22V S23T S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring Electrical Specs S21T S21V S22T S22V S23T S23VS32, S33 Hybrid Step Motor Specifications Electrical Specs S32T S33TS32T S33T P21, 22 Hybrid Step Motor Specifications Electrical Specs P21V P22VP21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Troubleshooting the Impulse Troubleshooting TableSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingRead Queries Reading and Writing Parameter DataByte Receive Time Out Receive Buffer Overrun01 00 00 00 01 Write RequestsInterpreting the Transmission Status Response 01 71 00 00 00 00 72Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Formulas N/A Index Parameter Description Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A IndexEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyFormulas DefaultsUnit Address ParametersParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Test Speeds 1, 2 Smoothness L1 and L2Dynamic Smoothing Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation