Impulse PCW-5181 user manual Connecting a Motor to the Impulse, Connecting an IDC Motor

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Chapter 3 - Connecting and Installing Your Impulse

A. Connecting a Motor to the Impulse

Connecting an IDC Motor

The A+, A-, B+, and B- phase outputs power the motor windings.

Connect motor wires to the motor connector (supplied) and plug the wired connector into the drive. Drawings below provide color codes for IDC motors.

GND is internally connected to the earth pin on the power connector. This provides a convenient terminal for grounding the motor frame and a motor cable shield. Note: If the motor is mounted on a machine that is grounded, do not connect the motor to GND.

The two INTLK pins must be jumpered together on the motor connector to allow power to the motor.

CAUTION! Do not remove the motor connector from the Impulse drive while power is applied. Removing the connector while power is applied could damage the connector pins.

Do not extend the interlock jumper wire to provide protection for another connector interface. The interlock circuit is susceptible to trips caused by noise-pickup in cables (20 kHz switching).

Note: This is a high-impedance safety-interlock circuit. If the interlock wire breaks, or the connector is removed, the current to the motor is immediately stopped, the drive faults (latches) and the LED on the front panel of the Impulse will flash five times (see LED Diagnostics on p. 3-8).

			Motor
	IDC Motor Wiring/Color Codes		Connector
	IDC Motor Wiring/Color Codes
	S12/21/23/32/33	P21/22, S21/23	P31/32/33
	Series	Parallel	Parallel
	YELLOW	YELLOW	YELLOW
	WHT/YEL	WHT/RED	WHT/RED
	WHT/RED	RED	RED
	WHT/RED	WHT/YEL	WHT/YEL
	RED	WHT/YEL	WHT/YEL
	RED

SHIELD	SHIELD	GREEN/YEL

BLACK	BLACK	BLACK

WHT/BLK	WHT/ORG	WHT/ORG
	WHT/ORG	WHT/ORG
WHT/ORG	ORANGE	ORANGE
WHT/ORG
ORANGE	WHT/BLK	WHT/BLK

Quick Disconnect Cable Wire Color

A+	Red
A-	Red/Yellow
*GND	Green
B+	Red/White
B-	Red/Black

*Gray-colored Quick Disc. cables are shielded - connect shield to GND.

Connecting a Non-IDC Motor

One of the Impulse drive’s more advanced features, Open Loop Stall DetectTM, is guaranteed only when matched with one of IDC’s S or P-series motors.

IDC’s S and P series motors have custom windings to provide optimum dynamic performance with the Impulse. If you use another manufacturer’s motor, refer to Non-IDC Motors in Chapter 6, Hardware Reference, for more information.

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Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting an IDC Motor Connecting a Motor to the ImpulseConnecting a Non-IDC Motor Making RS-232/RS-485 Connections Serial Communication ConnectionsSS-RS232 Multi-Dropping with RS-485 Daisy-Chaining Impulse DrivesRules for Daisy Chain Operation PC/Host RS-232C DeviceJumpers Pin D Troubleshooting RS-232C Communication ProblemsUsing a Keypad with Impulse RS232C Connecting an IDC KeypadUsing a Keypad with Impulse RS485 FP100 KeypadLED Diagnostic Indications Connecting AC PowerDiagnostic LED Indications LED Signal Application Notes Connecting Inputs and OutputsMounting the Impulse Drive Environmental and Installation RequirementsMounting Arrangements Impulse with DIN-rail Mounting Bracket P/N PCS-5111 Impulse DimensionsImpulse with Screw-type Mounting Bracket P/N PCS-5110 Installation Installation of Bracket DIN Rail Bracket ShownInserting and Removing Mounting Brackets from the Impulse RemovalMounting the Impulse on the DIN-Rail Impulse DIN-Rail MountingRemoval of Impulse from the DIN-Rail MountingThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Axis Setup Fine-Tuning Your ApplicationToolbar Buttons See Appendix C to Edit a Motor MotorMechanics Command Signal Configuration CommandJog Input Configuration Numeric Precision Smoothness Xtreme Smoothing Adjusting X-Smoothness #1, #2, #3Smoothness #1 Smoothness #3 Smoothness #2Current Reduction Mode Advanced Advanced TuningAnti-Resonance ProfilingDescriptions Input Descriptions SetupStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer File Menu Setup MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Keypad Features Configuring Impulse with an IDC KeypadIntroduction to the FP100 Impulse Keypad Adjusting Contrast Keypad Hardware FeaturesDIP Switch Settings Remote-Mounting the KeypadKeys F1-F2-F3 Functions of the FP100 Keypad KeysRUN Menu Keys KeysMenu Options Keypad Menu StructureFP100 Main Menu and Sub-Menus JOG F3General Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus File Menu File Options Edit Using the Edit MenusOpening a Project File Saving a Project FileSub-Menu Setup Parameter Description of Setup Parameter Using the Setup Sub-Menus for Configuring Your SystemRenaming an Open Project File Requires Open FileHelp Using the Help Menu DEL Using the DEL Delete menu Copy Using the Copy MenuTo Delete a Project File −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeUsing the Edit Setup Menus to Configure the Impulse Configuring Impulse with the KeypadConfiguring Motor Type Open a FileConfiguring Shutdown Polarity Configuring Motor DirectionTo Probe the Motor Configuring Stop Rate Configuring Drive ResolutionConfiguring Jog Parameters Drive Resolution 25000Configuring Units Gear Ratio Configuring Mechanical Units User UnitsUser Units Units Gear Ratio Numerator↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Motor Tuning Setup X-SmoothnessL2 ← Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersConfiguring Encoderless Stall-Detection Olsd Configuring Idle Mode Current Reduction ParametersIdle Mode Tmeout Off Idle Mode %Redct Stall DetectionSetup Configuring Inputs←↑ Input #1 ↓→ Configuring Input/Output Polarities Configuring Outputs↑ Output #1 ↓ Stored-Move Profiles Move Menus Using Stored MovesStored Moves Configuring Scan Time Configuring Stored-Move ProfilesMove Selection Input Scan Time Move Sel Scan Time 0 msUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsExtending the Cable Length to Your Keypad Remote Mounting Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting Template Keypad Mounting *TemplateDigital Inputs Impulse I/O SchematicsDigital Output Single-Ended Installation Fault OutputDifferential Installation Step, Direction, and Shutdown InputsRPS-1 SS-RS232 Accessory P/N & DescriptionPCS-5004 DB25BO Screw Terminal Breakout Board Pin Connector on Impulse DriveSS-IO/SS-IO-6 Cables S12 Hybrid Step Motor Impulse-Applicable IDC MotorsElectrical Specs S12T Mechanical Specs S12TIDC Motor Wiring S21, S22, S23 Hybrid Step Motor SpecificationsElectrical Specs S21T S21V S22T S22V S23T S23V S22T S22V S23TElectrical Specs S32T S33T S32, S33 Hybrid Step Motor SpecificationsS32T S33T Electrical Specs P21V P22V P21, 22 Hybrid Step Motor SpecificationsP21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Troubleshooting Table Troubleshooting the ImpulseSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingByte Receive Time Out Reading and Writing Parameter DataReceive Buffer Overrun Read QueriesInterpreting the Transmission Status Response Write Requests01 71 00 00 00 00 72 01 00 00 00 01Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Commanded Position Counter RAM Only Stored Drive Faults Reserved Eeprom ParameterFormulas N/A Index Formulas N/A Index Parameter DescriptionEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyUnit Address DefaultsParameters FormulasParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Smoothness L1 and L2 Test Speeds 1, 2Dynamic Smoothing Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation