Impulse PCW-5181 user manual Connecting Inputs and Outputs, Application Notes

Page 19

Chapter 3 - Connecting and Installing Your Impulse

F. Connecting Inputs and Outputs

Connect your inputs and outputs to IDC’s 961/962 Indexer according to the information below. Schematics for Impulse I/O circuits can be found in Chapter 6, Hardware Reference

Application Notes

1.On 961/2, ensure that Step/Direction and Differential Jumpers are installed (see 961/2 manual).

2.If using IDC P/N SS-I/O or SS-I/O-6 cable, cut one end of the cable if necessary (see table below for SS-I/O cable color-code). If making your own cable, or using a non-IDC indexer, refer to the Impulse I/O Schematics (Chap. 6) and the 25-pin Connector drawing below.

3.Use a shielded cable, and connect the shield only at the Impulse. Connect shield to pin 9.

4.IDC offers a 25-pin screw-terminal breakout board (shown below) to add convenience and flexibility to your application. Terminals on the breakout board match the pins of the 25-pin connector on the Impulse.

5.When wiring TTL signals to other manufacturer’s indexers, the Step TTL command signals from the controller should be wired to Step +, the Direction signal to Dir +, and the Shutdown signal to SD + (Step -, Dir -,and SD - should not be connected). Remember, the drive common must be connected to the controller common.

6.Activating the Shutdown input disables the drive amplifier and de-energizes the motor. When this input is OFF the drive is enabled and the motor is energized. The polarity of this input is configurable.

7.The open-collector Fault Output turns ON (Active High) when any one of the LED-indicated conditions occur (see Section E, LED Diagnostic Indicators). The output stays ON while the LED flashes.

Breakout

Board

P/N DB25BO

IDC Indexer

(962 Dual-Axis Shown)

 

1

 

SHLD

OUTPUTS

2

DRIVETO 1

FLT-

7

DIR+

 

3

 

FLT+

 

4

 

SD-

 

5

 

SD+

 

6

 

DIR-

 

8

 

STEP-

COM

 

STEP+

COM

 

SHLD

 

1

 

COM

INPUTS

2

 

+5

3

 

Z-

4

 

Z+

 

5

 

B-

 

6

 

B+

 

7

 

A-

 

8

 

A+

IDC Cable P/N: SS-IO/SS-IO-6

Pin

Impulse Signal

Wire Color

Pin

Impulse Signal

Wire Color

Pin

Impulse Signal

Wire Color

1

STEP +

Brown

10

COM

Gray

19

COM

Black/White

2

STEP -

Red

11

COM

White

20

Reserved

Red/Black

3

DIR +

Orange

12

Reserved

Black

21

Reserved

Orange/Black

4

DIR -

Pink

13

Reserved

Brown/White

22

COM

Yellow/Black

5

SD +

Yellow

14

INPUT 1

Red/White

23

Output 1

Green/Black

6

SD -

Green

15

INPUT 2

Orange/White

24

Reserved

Gray/Black

7

FAULT +

Light Green

16

INPUT 3

Green/White

25

Reserved

Pink/Black

8

FAULT -

Blue

17

INPUT 4

Blue/White

Note: Cable SHIELD is internally connected to the

9

Drain

Violet

18

COM

Violet/White

DB25 metal housing.

 

3-9

Image 19
Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting an IDC Motor Connecting a Motor to the ImpulseConnecting a Non-IDC Motor Making RS-232/RS-485 Connections Serial Communication ConnectionsSS-RS232 PC/Host RS-232C Device Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 Rules for Daisy Chain OperationJumpers Pin D Troubleshooting RS-232C Communication ProblemsFP100 Keypad Connecting an IDC KeypadUsing a Keypad with Impulse RS232C Using a Keypad with Impulse RS485LED Diagnostic Indications Connecting AC PowerDiagnostic LED Indications LED Signal Application Notes Connecting Inputs and OutputsMounting the Impulse Drive Environmental and Installation RequirementsMounting Arrangements Impulse with DIN-rail Mounting Bracket P/N PCS-5111 Impulse DimensionsImpulse with Screw-type Mounting Bracket P/N PCS-5110 Removal Installation of Bracket DIN Rail Bracket ShownInstallation Inserting and Removing Mounting Brackets from the ImpulseMounting Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail Removal of Impulse from the DIN-RailThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Axis Setup Fine-Tuning Your ApplicationToolbar Buttons See Appendix C to Edit a Motor MotorMechanics Command Signal Configuration CommandJog Input Configuration Numeric Precision Smoothness Xtreme Smoothing Adjusting X-Smoothness #1, #2, #3Smoothness #1 Smoothness #3 Smoothness #2Profiling Advanced Advanced TuningCurrent Reduction Mode Anti-ResonanceDescriptions Input Descriptions SetupStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer File Menu Setup MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Keypad Features Configuring Impulse with an IDC KeypadIntroduction to the FP100 Impulse Keypad Remote-Mounting the Keypad Keypad Hardware FeaturesAdjusting Contrast DIP Switch SettingsKeys Functions of the FP100 Keypad KeysKeys F1-F2-F3 RUN Menu KeysJOG F3 Keypad Menu StructureMenu Options FP100 Main Menu and Sub-MenusGeneral Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus Saving a Project File Edit Using the Edit MenusFile Menu File Options Opening a Project FileRequires Open File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Renaming an Open Project FileHelp Using the Help Menu DEL Using the DEL Delete menu Copy Using the Copy MenuTo Delete a Project File −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeOpen a File Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Configuring Motor TypeConfiguring Shutdown Polarity Configuring Motor DirectionTo Probe the Motor Drive Resolution 25000 Configuring Drive ResolutionConfiguring Stop Rate Configuring Jog ParametersUnits Gear Ratio Numerator Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio User Units↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Motor Tuning Setup X-SmoothnessL2 ← Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersStall Detection Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Idle Mode Tmeout Off Idle Mode %RedctSetup Configuring Inputs←↑ Input #1 ↓→ Configuring Input/Output Polarities Configuring Outputs↑ Output #1 ↓ Stored-Move Profiles Move Menus Using Stored MovesStored Moves Move Sel Scan Time 0 ms Configuring Stored-Move ProfilesConfiguring Scan Time Move Selection Input Scan TimeUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsExtending the Cable Length to Your Keypad Remote Mounting Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting Template Keypad Mounting *TemplateDigital Inputs Impulse I/O SchematicsDigital Output Step, Direction, and Shutdown Inputs Fault OutputSingle-Ended Installation Differential InstallationRPS-1 SS-RS232 Accessory P/N & DescriptionPCS-5004 DB25BO Screw Terminal Breakout Board Pin Connector on Impulse DriveSS-IO/SS-IO-6 Cables Mechanical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Electrical Specs S12TS22T S22V S23T S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring Electrical Specs S21T S21V S22T S22V S23T S23VElectrical Specs S32T S33T S32, S33 Hybrid Step Motor SpecificationsS32T S33T Electrical Specs P21V P22V P21, 22 Hybrid Step Motor SpecificationsP21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Troubleshooting Table Troubleshooting the ImpulseSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingRead Queries Reading and Writing Parameter DataByte Receive Time Out Receive Buffer Overrun01 00 00 00 01 Write RequestsInterpreting the Transmission Status Response 01 71 00 00 00 00 72Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Formulas N/A Index Parameter Description Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A IndexEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyFormulas DefaultsUnit Address ParametersParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Smoothness L1 and L2 Test Speeds 1, 2Dynamic Smoothing Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation