Impulse PCW-5181 user manual Industrial Devices Corporation, Mail info@idcmotion.com

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Industrial Devices Corporation

3925 Cypress Drive

Petaluma, CA USA 94954

TEL: (800) 747-0064 • FAX: (707) 789-0175 • OUTSIDE THE U.S. CALL (707) 789-1000

E-mail: info@idcmotion.com

Web Site: www.idcmotion.com

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Contents Industrial Devices Corporation PCW-5181Page Revision History VersionPage Table of Contents END of Manual Feature Function Impulse OverviewThis page intentionally left blank Shipping Contents This page intentionally left blank Connecting and Installing Your Impulse Typical Impulse ApplicationsRead This Page Before Your Begin Connecting a Motor to the Impulse Connecting an IDC MotorConnecting a Non-IDC Motor Serial Communication Connections Making RS-232/RS-485 ConnectionsSS-RS232 Daisy-Chaining Impulse Drives Multi-Dropping with RS-485Rules for Daisy Chain Operation PC/Host RS-232C DeviceTroubleshooting RS-232C Communication Problems Jumpers Pin DConnecting an IDC Keypad Using a Keypad with Impulse RS232CUsing a Keypad with Impulse RS485 FP100 KeypadConnecting AC Power LED Diagnostic IndicationsDiagnostic LED Indications LED Signal Connecting Inputs and Outputs Application NotesEnvironmental and Installation Requirements Mounting the Impulse DriveMounting Arrangements Impulse Dimensions Impulse with DIN-rail Mounting Bracket P/N PCS-5111Impulse with Screw-type Mounting Bracket P/N PCS-5110 Installation of Bracket DIN Rail Bracket Shown InstallationInserting and Removing Mounting Brackets from the Impulse RemovalImpulse DIN-Rail Mounting Mounting the Impulse on the DIN-RailRemoval of Impulse from the DIN-Rail MountingThis page intentionally left blank Configuring Impulse with Application Developer Installing Application Developer on Windows 95/98/2000/ME/NTUsing Application Developer Upload Project Launch Now Open an Existing ProjectUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Fine-Tuning Your Application Axis SetupToolbar Buttons Motor See Appendix C to Edit a MotorMechanics Command Command Signal ConfigurationJog Input Configuration Numeric Precision Adjusting X-Smoothness #1, #2, #3 Smoothness Xtreme SmoothingSmoothness #1 Smoothness #2 Smoothness #3Advanced Advanced Tuning Current Reduction ModeAnti-Resonance ProfilingSetup Descriptions Input DescriptionsStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Setup Menu File MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Configuring Impulse with an IDC Keypad Keypad FeaturesIntroduction to the FP100 Impulse Keypad Keypad Hardware Features Adjusting ContrastDIP Switch Settings Remote-Mounting the KeypadFunctions of the FP100 Keypad Keys Keys F1-F2-F3RUN Menu Keys KeysKeypad Menu Structure Menu OptionsFP100 Main Menu and Sub-Menus JOG F3Apply Power to the Keypad General Rules for Using the KeypadRUN Using the RUN Menus Edit Using the Edit Menus File Menu File OptionsOpening a Project File Saving a Project FileUsing the Setup Sub-Menus for Configuring Your System Sub-Menu Setup Parameter Description of Setup ParameterRenaming an Open Project File Requires Open FileHelp Using the Help Menu Copy Using the Copy Menu DEL Using the DEL Delete menuTo Delete a Project File Parameter Being Configured example Motor Type −−−↑ Motor Type ↓−−− NoneConfiguring Impulse with the Keypad Using the Edit Setup Menus to Configure the ImpulseConfiguring Motor Type Open a FileConfiguring Motor Direction Configuring Shutdown PolarityTo Probe the Motor Configuring Drive Resolution Configuring Stop RateConfiguring Jog Parameters Drive Resolution 25000Configuring Mechanical Units User Units Configuring Units Gear RatioUser Units Units Gear Ratio NumeratorMotor Tuning Setup X-Smoothness ↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPSL2 ← Configuring Anti-Resonance Gain Configuring Profiling Parameters Configuring Stop Mode Current-Reduction Timeout I-STOPConfiguring Idle Mode Current Reduction Parameters Configuring Encoderless Stall-Detection OlsdIdle Mode Tmeout Off Idle Mode %Redct Stall DetectionConfiguring Inputs Setup←↑ Input #1 ↓→ Configuring Outputs Configuring Input/Output Polarities↑ Output #1 ↓ Move Menus Using Stored Moves Stored-Move ProfilesStored Moves Configuring Stored-Move Profiles Configuring Scan TimeMove Selection Input Scan Time Move Sel Scan Time 0 msVery Important! Send the File to the Drive Unit NumberImpulse Specifications Hardware ReferenceRemote Mounting Your Keypad Extending the Cable Length to Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting *Template Keypad Mounting TemplateImpulse I/O Schematics Digital InputsDigital Output Fault Output Single-Ended InstallationDifferential Installation Step, Direction, and Shutdown InputsRPS-1 Accessory P/N & Description SS-RS232PCS-5004 Pin Connector on Impulse Drive DB25BO Screw Terminal Breakout BoardSS-IO/SS-IO-6 Cables Impulse-Applicable IDC Motors S12 Hybrid Step MotorElectrical Specs S12T Mechanical Specs S12TS21, S22, S23 Hybrid Step Motor Specifications IDC Motor WiringElectrical Specs S21T S21V S22T S22V S23T S23V S22T S22V S23TS32, S33 Hybrid Step Motor Specifications Electrical Specs S32T S33TS32T S33T P21, 22 Hybrid Step Motor Specifications Electrical Specs P21V P22VP21V P22V 31, 32, 33Step Motor Specifications IDC Motor WiringThis page intentionally left blank Troubleshooting the Impulse Troubleshooting TableSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Appendix a Recommended Wiring Practices for IDC Controls Preventing a Ground LoopAppendix a Recommended Wiring Practices Appendix B Impulse Advanced Programming Communications ProtocolReading and Writing Parameter Data Byte Receive Time OutReceive Buffer Overrun Read QueriesWrite Requests Interpreting the Transmission Status Response01 71 00 00 00 00 72 01 00 00 00 01User Accessible Parameters Serial Jog Velocity RAM OnlyJog Acceleration Rate Description Determines the acceleration rate value in RPS2Parameters 28hFormulas Serial Port Stored Move Selection RAM Only FormulaCommanded Velocity RAM Only Stored Drive Faults Reserved Eeprom Parameter Commanded Position Counter RAM OnlyFormulas N/A Index Formulas N/A Index Parameter DescriptionEeprom Enable Switch System Status RAM Only Description Determines the operational status of the driveDefaults Unit AddressParameters FormulasSoftware Shutdown RAM Only Parameter FormulaAppendix C Using Non-IDC Motors with the Impulse Motor WiringCustom or User-Defined Motors Test Speeds 1, 2 Smoothness L1 and L2Dynamic Smoothing Anti -Resonance Faults IndexIndex Do Not Print This Inserted as Placeholder Industrial Devices Corporation Mail info@idcmotion.com