Impulse PCW-5181 user manual Product Support

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Chapter 8 - Product Support & Warranty Information

Chapter 8 - Product Support

Factory Authorized Distributors

IDC has more than 45 factory-trained and authorized automation technology distributors located throughout North America, Western Europe, and the Pacific Rim. Each has been selected for their technical expertise, their local market knowledge, and exemplary business practices. They are ready to assist you in applying Industrial Devices’ systems, as well as other complementary equipment. Contact us at (800) 747-0064 or (707) 789-1000 (from outside the U.S.) for the name of the distributor in your area.

Regional Offices

IDC Distributors are supported by local, direct IDC Regional Managers. IDC Regional Managers are available to assist with unusually demanding applications, present on site customer seminars, determine custom product needs, or respond to high volume requirements.

Toll Free Technical Support

Industrial Devices employs a large staff of mechanical and electrical engineers, whose full time responsibility is to help you select the proper system, install it correctly, and get it up and operating to your satisfaction. The Applications Engineering department is open from 6am to 5pm Pacific Time, Monday through Friday. The toll free number is (800) 747-0064. Outside of the United States call (707) 789-1000. The technical support fax number is (707) 789-0175. Email should be directed to: support@idcmotion.com.

CAD Library

IDC actuator, motor, and gear-motor CAD drawings (in .dxf format) are available to save you valuable design time and prevent transcription errors. Low volume requests are complimentary. Check the web site for CAD drawings that may be downloaded.

Web Site

Check us out at www.idcmotion.com for information on our products and support.

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Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting a Non-IDC Motor Connecting a Motor to the ImpulseConnecting an IDC Motor SS-RS232 Serial Communication ConnectionsMaking RS-232/RS-485 Connections PC/Host RS-232C Device Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 Rules for Daisy Chain OperationJumpers Pin D Troubleshooting RS-232C Communication ProblemsFP100 Keypad Connecting an IDC KeypadUsing a Keypad with Impulse RS232C Using a Keypad with Impulse RS485Diagnostic LED Indications LED Signal Connecting AC PowerLED Diagnostic Indications Application Notes Connecting Inputs and OutputsMounting Arrangements Environmental and Installation RequirementsMounting the Impulse Drive Impulse with Screw-type Mounting Bracket P/N PCS-5110 Impulse DimensionsImpulse with DIN-rail Mounting Bracket P/N PCS-5111 Removal Installation of Bracket DIN Rail Bracket ShownInstallation Inserting and Removing Mounting Brackets from the ImpulseMounting Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail Removal of Impulse from the DIN-RailThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Toolbar Buttons Fine-Tuning Your ApplicationAxis Setup See Appendix C to Edit a Motor MotorMechanics Jog Input Configuration CommandCommand Signal Configuration Numeric Precision Smoothness #1 Adjusting X-Smoothness #1, #2, #3Smoothness Xtreme Smoothing Smoothness #3 Smoothness #2Profiling Advanced Advanced TuningCurrent Reduction Mode Anti-ResonanceStall Detection SetupDescriptions Input Descriptions Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Edit Menu Setup MenuFile Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Introduction to the FP100 Impulse Keypad Configuring Impulse with an IDC KeypadKeypad Features Remote-Mounting the Keypad Keypad Hardware FeaturesAdjusting Contrast DIP Switch SettingsKeys Functions of the FP100 Keypad KeysKeys F1-F2-F3 RUN Menu KeysJOG F3 Keypad Menu StructureMenu Options FP100 Main Menu and Sub-MenusGeneral Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus Saving a Project File Edit Using the Edit MenusFile Menu File Options Opening a Project FileRequires Open File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Renaming an Open Project FileHelp Using the Help Menu To Delete a Project File Copy Using the Copy MenuDEL Using the DEL Delete menu −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeOpen a File Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Configuring Motor TypeTo Probe the Motor Configuring Motor DirectionConfiguring Shutdown Polarity Drive Resolution 25000 Configuring Drive ResolutionConfiguring Stop Rate Configuring Jog ParametersUnits Gear Ratio Numerator Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio User UnitsL2 ← Motor Tuning Setup X-Smoothness↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersStall Detection Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Idle Mode Tmeout Off Idle Mode %Redct←↑ Input #1 ↓→ Configuring InputsSetup ↑ Output #1 ↓ Configuring OutputsConfiguring Input/Output Polarities Stored Moves Move Menus Using Stored MovesStored-Move Profiles Move Sel Scan Time 0 ms Configuring Stored-Move ProfilesConfiguring Scan Time Move Selection Input Scan TimeUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsEnd View of Wall-Mounted Keypad with Cover Removed Remote Mounting Your KeypadExtending the Cable Length to Your Keypad Keypad Mounting Template Keypad Mounting *TemplateDigital Output Impulse I/O SchematicsDigital Inputs Step, Direction, and Shutdown Inputs Fault OutputSingle-Ended Installation Differential InstallationRPS-1 PCS-5004 Accessory P/N & DescriptionSS-RS232 SS-IO/SS-IO-6 Cables Pin Connector on Impulse DriveDB25BO Screw Terminal Breakout Board Mechanical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Electrical Specs S12TS22T S22V S23T S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring Electrical Specs S21T S21V S22T S22V S23T S23VS32T S33T S32, S33 Hybrid Step Motor SpecificationsElectrical Specs S32T S33T P21V P22V P21, 22 Hybrid Step Motor SpecificationsElectrical Specs P21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Symptom Possible Causes Possible Remedies Troubleshooting the ImpulseTroubleshooting Table Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingRead Queries Reading and Writing Parameter DataByte Receive Time Out Receive Buffer Overrun01 00 00 00 01 Write RequestsInterpreting the Transmission Status Response 01 71 00 00 00 00 72Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Formulas N/A Index Parameter Description Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A IndexEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyFormulas DefaultsUnit Address ParametersParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Dynamic Smoothing Test Speeds 1, 2Smoothness L1 and L2 Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation