Impulse PCW-5181 user manual Limits Tables

Page 93

Chapter 7 - Troubleshooting the Impulse

Symptom

Possible Causes

Possible Remedies

6 LED flashes

Internal Fan or Heatsink Tunnel is

Remove obstruction (clean by blow-

(Over Temperature Fault)

clogged or restricted (internal temp.

ing shop air through the tunnel.

 

has exceeded 68° C (154° F).

 

 

 

 

 

Ambient air in cabinet is too hot.

The Impulse can produce 20 Watts

 

 

of heat. If multiple units are installed

 

 

next to each other, the cabinet must

 

 

be adequately ventilated to remove

 

 

heat.

 

 

 

 

The cooling fan is not turning.

Cooling fan is inoperable. Return unit

 

 

to factory for repair.

 

 

 

7 LED Flashes

At power-up the drive tests the in-

The fault can be cleared by issuing a

(EEPROM Checksum Fault)

tegrity of its non-volatile memory by

default configuration from Applica-

 

computing a checksum. This fault

tion Developer and then reconfigur-

 

indicates an abnormal or defective

ing the drive for the target motor. If

 

condition in the drive.

the fault recurs, the drive is definitely

 

An error occured during download

defective. The user should not be

 

able to cause this fault inadvertently

 

or EEPROM write.

through any combination of com-

 

 

mands or actions.

 

 

 

Limits Tables

Velocity Limits at ALL RESOLUTIONS are:

Min = 0.00002 RPS

Max = 100 RPS

Acceleration and Deceleration Limits are the following:

Step

Accel/ Decel Limits

Resolution

 

 

Min (RPS2)

Max (RPS2)

 

200

0.001

1000000

 

 

 

400

0.001

500000

 

 

 

1000

0.001

200000

 

 

 

2000

0.001

100000

 

 

 

5000

0.001

40000

 

 

 

10000

0.001

20000

 

 

 

18000

0.001

11110

 

 

 

25000

0.001

8000

 

 

 

25400

0.001

7874

 

 

 

25600

0.001

7812

 

 

 

36000

0.001

5555

 

 

 

50000

0.001

4000

 

 

 

50800

0.001

3937

 

 

 

100000

0.001

2000

 

 

 

7-3

Image 93
Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting a Motor to the Impulse Connecting an IDC MotorConnecting a Non-IDC Motor Serial Communication Connections Making RS-232/RS-485 ConnectionsSS-RS232 Multi-Dropping with RS-485 Daisy-Chaining Impulse DrivesRules for Daisy Chain Operation PC/Host RS-232C DeviceJumpers Pin D Troubleshooting RS-232C Communication ProblemsUsing a Keypad with Impulse RS232C Connecting an IDC KeypadUsing a Keypad with Impulse RS485 FP100 KeypadConnecting AC Power LED Diagnostic IndicationsDiagnostic LED Indications LED Signal Application Notes Connecting Inputs and OutputsEnvironmental and Installation Requirements Mounting the Impulse DriveMounting Arrangements Impulse Dimensions Impulse with DIN-rail Mounting Bracket P/N PCS-5111Impulse with Screw-type Mounting Bracket P/N PCS-5110 Installation Installation of Bracket DIN Rail Bracket ShownInserting and Removing Mounting Brackets from the Impulse RemovalMounting the Impulse on the DIN-Rail Impulse DIN-Rail MountingRemoval of Impulse from the DIN-Rail MountingThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Fine-Tuning Your Application Axis SetupToolbar Buttons See Appendix C to Edit a Motor MotorMechanics Command Command Signal ConfigurationJog Input Configuration Numeric Precision Adjusting X-Smoothness #1, #2, #3 Smoothness Xtreme SmoothingSmoothness #1 Smoothness #3 Smoothness #2Current Reduction Mode Advanced Advanced TuningAnti-Resonance ProfilingSetup Descriptions Input DescriptionsStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Setup Menu File MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Configuring Impulse with an IDC Keypad Keypad FeaturesIntroduction to the FP100 Impulse Keypad Adjusting Contrast Keypad Hardware FeaturesDIP Switch Settings Remote-Mounting the KeypadKeys F1-F2-F3 Functions of the FP100 Keypad KeysRUN Menu Keys KeysMenu Options Keypad Menu StructureFP100 Main Menu and Sub-Menus JOG F3General Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus File Menu File Options Edit Using the Edit MenusOpening a Project File Saving a Project FileSub-Menu Setup Parameter Description of Setup Parameter Using the Setup Sub-Menus for Configuring Your SystemRenaming an Open Project File Requires Open FileHelp Using the Help Menu Copy Using the Copy Menu DEL Using the DEL Delete menuTo Delete a Project File −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeUsing the Edit Setup Menus to Configure the Impulse Configuring Impulse with the KeypadConfiguring Motor Type Open a FileConfiguring Motor Direction Configuring Shutdown PolarityTo Probe the Motor Configuring Stop Rate Configuring Drive ResolutionConfiguring Jog Parameters Drive Resolution 25000Configuring Units Gear Ratio Configuring Mechanical Units User UnitsUser Units Units Gear Ratio NumeratorMotor Tuning Setup X-Smoothness ↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPSL2 ← Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersConfiguring Encoderless Stall-Detection Olsd Configuring Idle Mode Current Reduction ParametersIdle Mode Tmeout Off Idle Mode %Redct Stall DetectionConfiguring Inputs Setup←↑ Input #1 ↓→ Configuring Outputs Configuring Input/Output Polarities↑ Output #1 ↓ Move Menus Using Stored Moves Stored-Move ProfilesStored Moves Configuring Scan Time Configuring Stored-Move ProfilesMove Selection Input Scan Time Move Sel Scan Time 0 msUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsRemote Mounting Your Keypad Extending the Cable Length to Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting Template Keypad Mounting *TemplateImpulse I/O Schematics Digital InputsDigital Output Single-Ended Installation Fault OutputDifferential Installation Step, Direction, and Shutdown InputsRPS-1 Accessory P/N & Description SS-RS232PCS-5004 Pin Connector on Impulse Drive DB25BO Screw Terminal Breakout BoardSS-IO/SS-IO-6 Cables S12 Hybrid Step Motor Impulse-Applicable IDC MotorsElectrical Specs S12T Mechanical Specs S12TIDC Motor Wiring S21, S22, S23 Hybrid Step Motor SpecificationsElectrical Specs S21T S21V S22T S22V S23T S23V S22T S22V S23TS32, S33 Hybrid Step Motor Specifications Electrical Specs S32T S33TS32T S33T P21, 22 Hybrid Step Motor Specifications Electrical Specs P21V P22VP21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Troubleshooting the Impulse Troubleshooting TableSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingByte Receive Time Out Reading and Writing Parameter DataReceive Buffer Overrun Read QueriesInterpreting the Transmission Status Response Write Requests01 71 00 00 00 00 72 01 00 00 00 01Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Commanded Position Counter RAM Only Stored Drive Faults Reserved Eeprom ParameterFormulas N/A Index Formulas N/A Index Parameter DescriptionEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyUnit Address DefaultsParameters FormulasParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Test Speeds 1, 2 Smoothness L1 and L2Dynamic Smoothing Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation