Impulse PCW-5181 user manual Impulse Overview, Feature Function

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Chapter 1 - Impulse Overview

Chapter 1 - Impulse Overview

The Impulse is the latest microstepping drive from Industrial Devices Corporation and this innovative drive will move your applications with a combination of features previously unheard of in the motion control industry.

The Impulse is a self-contained microstepping drive designed to operate permanent-magnet linear and rotary hybrid step-motors. Its internal control hardware is based on a digital signal processor (DSP) operating a pair of IGBT power amplifiers. The Impulse is fully protected against short- circuits and overheating.

Responding to users who demand the ultimate in value and reliability, the Impulse employs the following features and performance enhancements:

Feature

Function

 

 

Open Loop Stall DetectTM

Allows a motor to run without an encoder and still be able to detect a stall

Dynamic SmoothingTM

Move profiles are smoothed to minimize jerk

Multi-SteppingTM

For full-stepping with the smoothness of microstepping

Motion Node

7 simple moves can be stored in the Impulse and activated via inputs or

 

serial port. This feature is optional.

 

 

Xtreme SmoothingTM

6 component “gain” settings for low-speed smoothness, reduced vibration,

 

and more usable torque

 

 

IDeal Performance Probe

Automatic fine-tuning of the Impulse for optimum performance with the con-

 

figured motor

 

 

I/O Capabilities

4 configurable inputs and one configurable output provide the user with

 

flexibility

 

 

Configurable I/O Polarity

I/O polarity can be set to Active High or Active Low ensuring compatibility

 

with a wide range of controls

 

 

Diagnostic LED

Green for power ON/ENABLED, flashing green for DISABLED, red for ON/

 

UNCONFIGURED, flashing red for FAULTS

 

 

Ultra-Compact Packaging

Top-notch performance, while consuming a minimal amount of space

 

 

Resolution

Up to 100,000 steps/rev

 

 

FLASH Firmware

Downloadable software facilitates quick upgrades over the internet

 

 

Current Reduction Modes

Enable Stop (current reduced to 75% of drive setting if no motion occurs

 

during a user-programmed amount of time)

 

Enable Idle (user-defined current reduction percentage if no motion occurs

 

during a user-programmed amount of time)

 

 

Anti-Resonance

Provides optimum torque and nulls mid-range instability

 

 

Integrated Cooling Tunnel

For maximum performance and multiple drive mounting capability

 

 

Regenerative Circuit

Dumps excessive power during deceleration

 

 

This manual will enable you to 1) quickly setup and verify that your Impulse is operational, 2) configure and program the Impulse for your specific application, and 3) successfully troubleshoot possible performance problems.

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Contents PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature FunctionThis page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your ImpulseRead This Page Before Your Begin Connecting an IDC Motor Connecting a Motor to the ImpulseConnecting a Non-IDC Motor Making RS-232/RS-485 Connections Serial Communication ConnectionsSS-RS232 PC/Host RS-232C Device Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 Rules for Daisy Chain OperationJumpers Pin D Troubleshooting RS-232C Communication ProblemsFP100 Keypad Connecting an IDC KeypadUsing a Keypad with Impulse RS232C Using a Keypad with Impulse RS485LED Diagnostic Indications Connecting AC PowerDiagnostic LED Indications LED Signal Application Notes Connecting Inputs and OutputsMounting the Impulse Drive Environmental and Installation RequirementsMounting Arrangements Impulse with DIN-rail Mounting Bracket P/N PCS-5111 Impulse DimensionsImpulse with Screw-type Mounting Bracket P/N PCS-5110 Removal Installation of Bracket DIN Rail Bracket ShownInstallation Inserting and Removing Mounting Brackets from the ImpulseMounting Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail Removal of Impulse from the DIN-RailThis page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application DeveloperUsing Application Developer Upload Project Open an Existing Project Launch NowUsing the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Axis Setup Fine-Tuning Your ApplicationToolbar Buttons See Appendix C to Edit a Motor MotorMechanics Command Signal Configuration CommandJog Input Configuration Numeric Precision Smoothness Xtreme Smoothing Adjusting X-Smoothness #1, #2, #3Smoothness #1 Smoothness #3 Smoothness #2Profiling Advanced Advanced TuningCurrent Reduction Mode Anti-ResonanceDescriptions Input Descriptions SetupStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer File Menu Setup MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Keypad Features Configuring Impulse with an IDC KeypadIntroduction to the FP100 Impulse Keypad Remote-Mounting the Keypad Keypad Hardware FeaturesAdjusting Contrast DIP Switch SettingsKeys Functions of the FP100 Keypad KeysKeys F1-F2-F3 RUN Menu KeysJOG F3 Keypad Menu StructureMenu Options FP100 Main Menu and Sub-MenusGeneral Rules for Using the Keypad Apply Power to the KeypadRUN Using the RUN Menus Saving a Project File Edit Using the Edit MenusFile Menu File Options Opening a Project FileRequires Open File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Renaming an Open Project FileHelp Using the Help Menu DEL Using the DEL Delete menu Copy Using the Copy MenuTo Delete a Project File −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor TypeOpen a File Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Configuring Motor TypeConfiguring Shutdown Polarity Configuring Motor DirectionTo Probe the Motor Drive Resolution 25000 Configuring Drive ResolutionConfiguring Stop Rate Configuring Jog ParametersUnits Gear Ratio Numerator Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio User Units↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Motor Tuning Setup X-SmoothnessL2 ← Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling ParametersStall Detection Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Idle Mode Tmeout Off Idle Mode %RedctSetup Configuring Inputs←↑ Input #1 ↓→ Configuring Input/Output Polarities Configuring Outputs↑ Output #1 ↓ Stored-Move Profiles Move Menus Using Stored MovesStored Moves Move Sel Scan Time 0 ms Configuring Stored-Move ProfilesConfiguring Scan Time Move Selection Input Scan TimeUnit Number Very Important! Send the File to the DriveHardware Reference Impulse SpecificationsExtending the Cable Length to Your Keypad Remote Mounting Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting Template Keypad Mounting *TemplateDigital Inputs Impulse I/O SchematicsDigital Output Step, Direction, and Shutdown Inputs Fault OutputSingle-Ended Installation Differential InstallationRPS-1 SS-RS232 Accessory P/N & DescriptionPCS-5004 DB25BO Screw Terminal Breakout Board Pin Connector on Impulse DriveSS-IO/SS-IO-6 Cables Mechanical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Electrical Specs S12TS22T S22V S23T S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring Electrical Specs S21T S21V S22T S22V S23T S23VElectrical Specs S32T S33T S32, S33 Hybrid Step Motor SpecificationsS32T S33T Electrical Specs P21V P22V P21, 22 Hybrid Step Motor SpecificationsP21V P22V IDC Motor Wiring 31, 32, 33Step Motor SpecificationsThis page intentionally left blank Troubleshooting Table Troubleshooting the ImpulseSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC ControlsAppendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced ProgrammingRead Queries Reading and Writing Parameter DataByte Receive Time Out Receive Buffer Overrun01 00 00 00 01 Write RequestsInterpreting the Transmission Status Response 01 71 00 00 00 00 72Serial Jog Velocity RAM Only User Accessible ParametersDescription Determines the acceleration rate value in RPS2 Jog Acceleration Rate28h ParametersFormulas Formula Serial Port Stored Move Selection RAM OnlyCommanded Velocity RAM Only Formulas N/A Index Parameter Description Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A IndexEeprom Enable Switch Description Determines the operational status of the drive System Status RAM OnlyFormulas DefaultsUnit Address ParametersParameter Formula Software Shutdown RAM OnlyMotor Wiring Appendix C Using Non-IDC Motors with the ImpulseCustom or User-Defined Motors Smoothness L1 and L2 Test Speeds 1, 2Dynamic Smoothing Anti -Resonance Index FaultsIndex Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation