Sterling Plumbing scc2 specifications Safety Devices and Interlocks, Safety Circuit Standards

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1-3 Safety Devices and Interlocks

This section includes information on safety devices and procedures that are inherent to the Controller. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment.

At the completion of this section, the operator and maintenance personnel will be able to do the following:

Identify and locate specific safety devices.

Understand the proper use of the safety devices provided.

Describe the function of the safety device.

Safety Circuit Standards

Safety circuits used in industrial systems protect the operator and maintenance personnel from dangerous energy. They also provide a means of locking out or isolating the energy for servicing equipment.

Various agencies have contributed to the establishment of safety standards that apply to the design and manufacture of automated equipment. The Occupational Safety and Health Administration (OSHA) and the Joint Industrial council (JIC) are just a few of the organizations that have joined with the plastics industry to develop safety standards.

Every effort has been made to incorporate these standards into the design of the conveying system; however, it is the responsibility of the personnel operating and maintaining the equipment to familiarize themselves with the safety procedures and the proper use of any safety devices.

Fail Safe Operation

If a safety device or circuit should fail, the design must be such that the failure causes a “Safe” condition. As an example, a safety switch must be a normally open switch. The switch must be held closed with the device it is to protect. If the switch fails, it will go to the open condition, tripping out the safety circuit.

At no time should the safety device fail and allow the operation to continue for example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run.

Safety Device Lock-Outs

Some safety devices disconnect electrical energy from a circuit. The safety devices that are used in this Controller are primarily concerned with electrical power disconnection.

WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air) sources prior to servicing the 2-Pump, 20-Station Controller. Failure to do so may result in serious injury. No one but the person who installed the lockout may remove it.

2-Pump 20-Station Controllers

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Contents SCC 2-Pump 20-Station Controllers Parts and Service Department Shipping Information Warranty Returns Credit ReturnsTable of Contents Safety Restoring a LOST/CORRUPT PROGRAM...380 How to Use This Manual SafetySafety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work GlovesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationGeneral Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual Standard FeaturesFunctional Description General DescriptionOptional Features Controller FeaturesUncrating InstallationMounting the Control Panel Pump 20 Station Controller with 6 Display Controller Identification Serial Number Tag Located on the side of the controller boxConnecting the Control Panel to the Pump Package Making Control Panel Power Drop Wiring ConnectionsConnecting the Control Panel to Vacuum Hoppers Electrical ConnectionsSetting the Number of Stations and the Number of Pumps Set-upMenu Screen Setting Up Alarm Duration System Setup ScreenSetting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single StationStation Setup Screen Copying Settings from One Station to OthersStation Copy Screen Setting Up Pumps Setting Up a Single PumpPump Setup Screen Copying Settings from One Pump to the OtherPump Copy Screen Setup Password Finishing Setup Setting Up PasswordsOperator Password Page Initial Startup Basic Tasks OperationOverview Reviewing Station StatusReviewing Pump Status Pump Status Screen During OperationPassword Entry Screen Logging On and Logging OffEnabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Starting and Stopping the SystemAdjusting Convey Time and Dump Delay Navigating Among the Station Operator ScreensReviewing and Resetting a Pump Hour Meter Adjusting Advanced SettingsActivating and Stopping Priority Convey for a Station Transferring Stations to a Standby Pump Transfer To Standby Pump Screen Standby Pump Errors AlarmsReviewing Alarms Alarm Log Screen Silencing AlarmsRestoring a Lost or Corrupt Program Corrective MaintenancePLC Memory Module Page Configurable Settings/Defaults Station Setup Factory PresetsPump 20-Station Controllers Configurable Settings/Defaults Pump Setup Factory Presets Idle Time OptionsTroubleshooting General TroubleshootingPump Alarms Station AlarmsSystem Alarms Drawings and Diagrams WarrantyAppendix AC Voltage Spare Parts ListDC Voltage Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department