Sterling Plumbing scc2 specifications Installation, Uncrating, Mounting the Control Panel

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Chapter 3: Installation

3-1 Uncrating

2-Pump, 20-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides, inserting forklift under the base. The forks must be equidistant from the centerline of the unit and the unit must be balanced on the forks. Lift slowly and only high enough to clear the skid. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

3-2 Mounting the Control Panel

Note: Before you mount the panel, consider how you will route wiring to the vacuum hoppers, the filter chamber atmospheric valve (if so equipped) and the pump motor starter(s), vacuum switch(es), and vent valve(s).

Mount the panel on a flat, vertical area. It should be a visible area that gives your operator access to the control. The panel requires a low voltage power drop as listed on the serial tag.

Hopper Loaders with/without Sight Glasses

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Contents SCC 2-Pump 20-Station Controllers Parts and Service Department Shipping Information Credit Returns Warranty ReturnsTable of Contents Safety Restoring a LOST/CORRUPT PROGRAM...380 Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Controller Safety TagsFail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-OutsResponsibility General ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance ResponsibilityGeneral Description Standard FeaturesFunctional Description Models Covered in This ManualController Features Optional FeaturesInstallation UncratingMounting the Control Panel Pump 20 Station Controller with 6 Display Located on the side of the controller box Controller Identification Serial Number TagElectrical Connections Making Control Panel Power Drop Wiring ConnectionsConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageSet-up Setting the Number of Stations and the Number of PumpsMenu Screen System Setup Screen Setting Up Alarm DurationSetting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up StationsCopying Settings from One Station to Others Station Setup ScreenStation Copy Screen Setting Up a Single Pump Setting Up PumpsCopying Settings from One Pump to the Other Pump Setup ScreenPump Copy Screen Finishing Setup Setting Up Passwords Setup PasswordOperator Password Page Initial Startup Reviewing Station Status OperationOverview Basic TasksPump Status Screen During Operation Reviewing Pump StatusLogging On and Logging Off Password Entry ScreenEnabling and Disabling Stations and Pumps Starting and Stopping the System Reviewing and Adjusting Basic Station SettingsNavigating Among the Station Operator Screens Adjusting Convey Time and Dump DelayAdjusting Advanced Settings Reviewing and Resetting a Pump Hour MeterActivating and Stopping Priority Convey for a Station Transferring Stations to a Standby Pump Transfer To Standby Pump Screen Alarms Standby Pump ErrorsReviewing Alarms Silencing Alarms Alarm Log ScreenCorrective Maintenance Restoring a Lost or Corrupt ProgramPLC Memory Module Page Station Setup Factory Presets Configurable Settings/DefaultsPump 20-Station Controllers Configurable Settings/Defaults Idle Time Options Pump Setup Factory PresetsGeneral Troubleshooting TroubleshootingStation Alarms Pump AlarmsSystem Alarms Warranty Drawings and DiagramsAppendix Spare Parts List AC VoltageDC Voltage Sales Department Service DepartmentTechnical Assistance Contact Information Parts Department