Sterling Plumbing scc2 How to Use This Manual, Safety Symbols Used in this Manual

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Chapter 1: Safety

1-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and optional features. Additional sections within the manual provide instructions for installation, pre- operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup of the equipment. We can also provide the assistance of a factory-trained technician to help train your operator(s) for a nominal charge. This section includes instructions, checks, and adjustments that should be followed before commencing with operation of the equipment. These instructions are intended to supplement standard shop procedures performed at shift, daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in addition to information for operating the equipment safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service. Preventive maintenance sections are included to ensure that your equipment provides excellent, long service.

The Troubleshooting chapter serves as a guide for identification of most common problems. Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, and parts lists. A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package. Refer to this section for a listing of spare parts for purchase. Have your serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death.

Danger! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning! WARNING indicates a potentially hazardous situation or practice which, if not avoided, could result in death or serious injury.

Caution! CAUTION indicates a potentially hazardous situation or practice which, if not avoided, may result in minor or moderate injury or in property damage.

2-Pump 20-Station Controllers

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Contents SCC 2-Pump 20-Station Controllers Parts and Service Department Shipping Information Warranty Returns Credit ReturnsTable of Contents Safety Restoring a LOST/CORRUPT PROGRAM...380 Safety Symbols Used in this Manual SafetyHow to Use This Manual Controller Safety Tags Wear Safety Glasses and Work GlovesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationOperator Responsibility ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety DefectStandard Features Functional DescriptionModels Covered in This Manual General DescriptionOptional Features Controller FeaturesMounting the Control Panel InstallationUncrating Pump 20 Station Controller with 6 Display Controller Identification Serial Number Tag Located on the side of the controller boxMaking Control Panel Power Drop Wiring Connections Connecting the Control Panel to Vacuum HoppersConnecting the Control Panel to the Pump Package Electrical ConnectionsSetting the Number of Stations and the Number of Pumps Set-upMenu Screen Setting Up Alarm Duration System Setup ScreenSetting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single StationStation Setup Screen Copying Settings from One Station to OthersStation Copy Screen Setting Up Pumps Setting Up a Single PumpPump Setup Screen Copying Settings from One Pump to the OtherPump Copy Screen Operator Password Finishing Setup Setting Up PasswordsSetup Password Page Initial Startup Operation OverviewBasic Tasks Reviewing Station StatusReviewing Pump Status Pump Status Screen During OperationPassword Entry Screen Logging On and Logging OffEnabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Starting and Stopping the SystemAdjusting Convey Time and Dump Delay Navigating Among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Adjusting Advanced SettingsReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Transfer To Standby Pump Screen Reviewing Alarms AlarmsStandby Pump Errors Alarm Log Screen Silencing AlarmsPLC Memory Module Corrective MaintenanceRestoring a Lost or Corrupt Program Page Configurable Settings/Defaults Station Setup Factory PresetsPump 20-Station Controllers Configurable Settings/Defaults Pump Setup Factory Presets Idle Time OptionsTroubleshooting General TroubleshootingSystem Alarms Station AlarmsPump Alarms Appendix WarrantyDrawings and Diagrams DC Voltage Spare Parts ListAC Voltage Service Department Technical Assistance Contact InformationParts Department Sales Department
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