Sterling Plumbing scc2 specifications Safety

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CHAPTER 1: SAFETY

3

1-1 How to Use This Manual

3

 

Safety Symbols Used in this Manual

3

 

Controller Safety Tags…………………………………………………………………vii

 

Safety Circuit Standards

vii

1-2

Warnings and Precautions

4

1-3 Safety Devices and Interlocks

6

 

Safety Circuit Standards

6

 

Fail Safe Operation

viii

 

Safety Device Lockouts

viii7

1-4

Responsibility

ix

 

General Responsibility

ix

 

Operator Responsibility

ix

 

Maintenance Responsibility

x

 

Reporting a Safety Defect

x

CHAPTER 2: FUNCTIONAL DESCRIPTION

1

2-1 Models Covered in This Manual

81

2-2

General Description

81

2-3

Standard Features

81

 

Electrical Features

8

 

Controller Features

12

2-4

Optional Features

92

CHAPTER 3: INSTALLATION

10

3-1

Uncrating

10

3-2 Mounting the Control Panel

10

3-3 Controller Identification (Serial Number) Tag

135

3-4

Electrical Connections

146

 

Making Control Panel Power Drop Wiring Connections

16

 

Connecting the Control Panel to Vacuum Hoppers

16

 

Connecting the Control Panel to the Pump Package

16

3-5

Setup

26

 

Setting Alarm Duration

27

 

Setting Up Pump Staging

28

 

Setting Up Touch Switch Display

20

 

Setting Up Stations

21

 

Setting Up Pumps

231

 

Finishing Setup

27

3-6

Initial Startup

268

CHAPTER 4: OPERATION

30

4-1

Overview

30

4-2

Basic Tasks

30

 

Reviewing Station Status

30

 

Reviewing Pump Status

31

 

Logging On and Logging Off

292

Hopper Loaders with/without Sight Glasses

1

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Contents SCC 2-Pump 20-Station Controllers Parts and Service Department Shipping Information Warranty Returns Credit ReturnsTable of Contents Safety Restoring a LOST/CORRUPT PROGRAM...380 Safety How to Use This ManualSafety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work GlovesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationResponsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual Standard FeaturesFunctional Description General DescriptionOptional Features Controller FeaturesInstallation UncratingMounting the Control Panel Pump 20 Station Controller with 6 Display Controller Identification Serial Number Tag Located on the side of the controller boxConnecting the Control Panel to the Pump Package Making Control Panel Power Drop Wiring ConnectionsConnecting the Control Panel to Vacuum Hoppers Electrical ConnectionsSetting the Number of Stations and the Number of Pumps Set-upMenu Screen Setting Up Alarm Duration System Setup ScreenSetting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single StationStation Setup Screen Copying Settings from One Station to OthersStation Copy Screen Setting Up Pumps Setting Up a Single PumpPump Setup Screen Copying Settings from One Pump to the OtherPump Copy Screen Finishing Setup Setting Up Passwords Setup PasswordOperator Password Page Initial Startup Basic Tasks OperationOverview Reviewing Station StatusReviewing Pump Status Pump Status Screen During OperationPassword Entry Screen Logging On and Logging OffEnabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Starting and Stopping the SystemAdjusting Convey Time and Dump Delay Navigating Among the Station Operator ScreensAdjusting Advanced Settings Reviewing and Resetting a Pump Hour MeterActivating and Stopping Priority Convey for a Station Transferring Stations to a Standby Pump Transfer To Standby Pump Screen Alarms Standby Pump ErrorsReviewing Alarms Alarm Log Screen Silencing AlarmsCorrective Maintenance Restoring a Lost or Corrupt ProgramPLC Memory Module Page Configurable Settings/Defaults Station Setup Factory PresetsPump 20-Station Controllers Configurable Settings/Defaults Pump Setup Factory Presets Idle Time OptionsTroubleshooting General TroubleshootingStation Alarms Pump AlarmsSystem Alarms Warranty Drawings and DiagramsAppendix Spare Parts List AC VoltageDC Voltage Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department