Sterling BF3-600 specifications Error Codes

Page 45

ERROR CODES

Code

Definition

Possible Reason/Solution

A001

Strap “safety switch” is missing.

Manufacturer Service.

A002

The nominal current of the dosing motor

Dosing motor defective or jammed. Check

 

(=100%, see name plate) is being exceeded

the dosing motor and exchange it if

 

for more than 2 seconds by 30% or for a

necessary. Check whether the dosing disc is

 

maximum of 0.5 seconds by 80%.

jammed by material and remove the material

 

 

if necessary.

A003

The nominal current of the dosing motor

Dosing motor defective or jammed. Check

 

(=100%, see name plate) is being exceeded

the dosing motor and exchange it if

 

for more than one minute.

necessary. Check whether the dosing disc is

 

 

jammed by material and remove the material

 

 

if necessary.

A004

Excess temperature. The temperature within

Check whether the cooling plate at the back

 

the controller housing is > 85°C

of the controller is sufficiently cooled down.

 

 

Use fan if necessary.

A005

The encoder (pulse generator) does not emit

If dosing motor does not turn, check whether

 

any pulses for approximately 2 seconds.

the dosing disc is jammed by material and

 

 

remove the material if necessary. If disc is

 

 

free, check the dosing motor, exchange if

 

 

necessary. If motor operates, but alarm

 

 

persists, check speed encoder output.

 

 

Replace as necessary.

A006

For approximately 4 seconds, there is a

Defect at the dosing motor. Check dosing

 

deviation of the motor speed of more than

motor, exchange if necessary. Check whether

 

20% from the nominal rotational speed.

the dosing disc is jammed by material and

 

 

remove the material if necessary. Power

 

 

supply part or control out of order.

 

 

Manufacturer Service.

A007

Dosing motor stops or doesn’t work.

Brake at the dosing motor out of order.

 

 

Control system out of order. Manufacturer

 

 

service.

A008

The screw retract time of the processing

The unit cannot be operated in combination

 

machine is shorter than 0.1 seconds.

with this processing machine.

A009

The calculated speed of the motor is either

Check basic parameter settings and recipe,

 

too high or too low.

modify if necessary. May require changing to

 

 

different sized dosing disc.

A0010

The feed station is not able to meter the

Check basic parameter setting and recipe,

 

desired recipe.

modify if necessary. May require changing to

 

 

different sized dosing disc.

A0011

The raw material probe is not covered

Refill Material.

A0012

The additive probe is not covered.

Refill material.

 

 

 

A0014

Power failure interrupted run cycle.

Clear alarm after power restored.

A0015

EEPROM data loss, EEPROM not

Manufacturer Service.

 

programmed.

 

A0016

No communication between HOST and

Check cable fittings. Manufacturer Service.

 

unit.

 

Digital Dosing Units

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Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Station Digital Dosing Unit IntroductionI C K A R T G E S V E U E R D E R Touch Keypad ControllerKeys and Symbols Symbols Quick Start-up Recipe Setup For Injection MoldingUnpacking MountingCalibration Recipe Setup For ExtrusionI C K A R T G E S V E U E R D E R Initial Installation Initial Installation And OperationElectrical Diagram Electrical diagram of connectionsInitial Operation Diagram of frequency inputsInjection Molding Recipe Input Injection MoldingStep Step Step Step Operation-Injection Molding Recipe Input Extrusion Constant Extrusion ConstantStep Step Operation -Extrusion Constant Recipe Input Extrusion Proportional Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Advanced Operations/ Control Functions Recipe Storage And RecallRecipe Storage Recipe Recall Acknowledging Alarms Clearing The TotalizerOptional Equipment Level Probes AlarmsEuromap E17 Interface MixerMaintenance Intervals MaintenanceRemoving the Scraper Removing the scraperCleaning the Digital Dosing Dosing Station Installing the scraperDismantling the Dosing Station Installing the Dosing Station Removing the Dosing Disc Installing the Dosing DiscRemoving/Replacing the Scraper in the DT Dosing Station Installing Different Types of Dosing DiscsCleaning the DT Dosing Station Replacing Fuses Exchangeable StationsSee Appendix D on page 61 for fuse part numbers Appendix a Troubleshooting General Troubleshooting Unit Will Not OperateMalfunctions or Errors Error Codes Error Codes Recipe Formulas Determining the Software Setup FactorInjection Molding ExtrusionRecipe Limitations Extrusion Appendix B Basic Parameter Settings Extrusion ModeMax. input frequency = Hz Extrusion Constant or Proportional Determining the Configuration ValueProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Disc Dosing Factor Table Specification SheetDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing UnitDosing Unit Electrical Schematic Chart Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListPage Technical Assistance Service DepartmentParts Department Sales Department