Sterling BF3-600 specifications D30-051725

Page 56

D30-051725

051725

0.2 Rev./min

7.37 g/Rev.

0.20 lb/hr

6.23 lb/hr

9.38g/Rev.

0.24 lb/hr

7.90 lb/hr

 

# of Holes

6.4 Rev. /min

0.30 g/Hole

0.09 kg/hr

2.83 kg/h

0.38 g/Hole

0.11 kg/h

3.60 kg/h

 

(6.4 RPM)

 

Diameter

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

0.48 lb/hr

11.0 lb/hr

 

0.61 lb/hr

14.0 lb/hr

 

 

11.5 Rev./min

 

0.22 kg/hr

4.99 kg/hr

 

0.27 kg/hr

6.36 kg/hr

 

 

(11.5 RPM)

 

 

Default

 

1.0 Rev./min

 

1.00 lb/hr

34.60 lb/hr

 

1.25 lb/hr

44.00 lb/hr

Calibration #

 

35.5 Rev./min

 

 

 

 

 

 

7.30 g/rev

 

(35.5 RPM)

 

0.44 kg/hr

15.70 kg/hr

 

0.57 kg/hr

20.00 kg/hr

DD30 051818

051818

0.2 Rev./min

13.42 g/Rev.

0.35 lb/hr

11.40 lb/hr

17.08 g/Rev.

0.44 lb/hr

14.50 lb/hr

 

# of Holes

6.4 Rev./min

0.75 g/Hole

0.16 kg/hr

5.15 kg/hr

0.95 g/Hole

0.20 kg/h

6.56 kg/h

 

(6.4 RPM)

 

Diameter

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

0.85 lb/hr

19.60 lb/hr

 

1.12 lb/hr

25.63 lb/hr

 

 

11.5 Rev./min

 

0.39 kg/hr

8.89 kg/hr

 

0.51 kg/hr

11.62 kg/hr

 

 

(11.5 RPM)

 

 

Default

 

1.0 Rev./min

 

1.76 lb/hr

63.00 lb/hr

 

2.20 lb/hr

80.25 lb/hr

Calibration #

 

 

 

 

35.5 Rev./min

 

 

 

 

 

 

13.50 g/rev

 

 

0.80 kg/hr

28.60 kg/hr

 

1.00 kg/hr

36.40 kg/hr

 

(35.5 RPM)

 

 

 

 

 

 

DT30 101820

101820

0.2 Rev./min

28.00 g/Rev.

0.75 lb/hr

23.70 lb/hr

35.63 g/Rev.

1.00 lb/hr

30.10 lb/hr

 

# of Holes

6.4Rev./min

1.40 g/Hole

0.34 kg/hr

10.75 kg/hr

1.78 g/Hole

0.43 kg/h

13.68 kg/h

 

(6.4 RPM)

 

Diameter

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

1.85 lb/hr

42.23 lb/hr

 

2.31 lb/hr

52.78 lb/hr

 

 

11.5 Rev./min

 

0.84 kg/hr

19.15 kg/hr

 

1.05 kg/hr

23.94 kg/hr

 

 

(11.5 RPM)

 

 

Default

 

1.0 Rev./min

 

3.7 lb/hr

131.50 lb/hr

 

4.70 lb/hr

167.30 lb/hr

Calibration #

 

35.5 Rev./min

 

1.68 kg/hr

59.70 kg/hr

 

2.14 kg/hr

75.90 kg/hr

28.00 g/rev

 

(35.5 RPM)

 

 

Note 1: This guide is to be used for general disc selection for Digital Dosing unit applications. All rates shown are continuous throughput and are based on free-flowing materials. Consult factory for regrind, powder and all hard to flow materials.

Note 2: Maximum feeder disc revolutions in one screw recovery period (injection mode) is 9.5 revolutions. Use proper disc sizing for injection mode applications to ensure proper dispense of material during the recovery cycle. Maximum dispense during a recovery cycle should not exceed 9.5 revolutions of the metering disc.

55

Image 56
Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Introduction Station Digital Dosing UnitI C K A R T G E S V E U E R D E R Controller Touch KeypadKeys and Symbols Symbols Recipe Setup For Injection Molding Quick Start-upUnpacking MountingRecipe Setup For Extrusion CalibrationI C K A R T G E S V E U E R D E R Initial Installation And Operation Initial InstallationElectrical diagram of connections Electrical DiagramDiagram of frequency inputs Initial OperationStep Injection MoldingRecipe Input Injection Molding Step Step Step Operation-Injection Molding Extrusion Constant Recipe Input Extrusion ConstantStep Step Operation -Extrusion Constant Extrusion Proportional Recipe Input Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage Advanced Operations/ Control FunctionsRecipe Storage And Recall Recipe Recall Optional Equipment Acknowledging AlarmsClearing The Totalizer Alarms Level ProbesMixer Euromap E17 InterfaceMaintenance Maintenance IntervalsRemoving the Scraper Removing the scraperDismantling the Dosing Station Cleaning the Digital Dosing Dosing StationInstalling the scraper Installing the Dosing Station Installing the Dosing Disc Removing the Dosing DiscInstalling Different Types of Dosing Discs Removing/Replacing the Scraper in the DT Dosing StationCleaning the DT Dosing Station Exchangeable Stations Replacing FusesSee Appendix D on page 61 for fuse part numbers Malfunctions or Errors Error Codes Appendix a TroubleshootingGeneral Troubleshooting Unit Will Not Operate Error Codes Determining the Software Setup Factor Recipe FormulasInjection Molding ExtrusionRecipe Limitations Extrusion Max. input frequency = Hz Appendix B Basic Parameter SettingsExtrusion Mode Determining the Configuration Value Extrusion Constant or ProportionalProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Specification Sheet Disc Dosing Factor TableDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Station 2 Digital Dosing Unit Side View TOP ViewDosing Unit Electrical Schematic Chart Appendix D Spare Parts List Dosing Disc/Shear Order NumbersPage Service Department Technical AssistanceParts Department Sales Department