Sterling BF3-600 specifications DT30-102025

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DT30-102025

 

 

 

P102025

0.2 Rev./min

33.60 g/Rev.

0.87 lb/hr

27.94 lb/hr

42.75 g/Rev.

1.12 lb/hr

35.56 lb/hr

 

Sure-Shot disc

 

 

 

# of Holes

6.4Rev./min

1.3 g/Hole

0.40 kg/hr

12.67 kg/hr

1.71 g/Hole

0.50 kg/h

16.12 kg/h

 

No Picture

 

 

 

(6.4 RPM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

2.18 lb/hr

49.77 lb/hr

 

2.77 lb/hr

63.34 lb/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.5 Rev./min

 

0.99 kg/hr

22.57 kg/hr

 

1.26 kg/hr

28.72 kg/hr

 

Default

 

 

 

 

(11.5 RPM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Calibration #

 

 

 

 

1.0 Rev./min

 

4.36 lb/hr

154.90 lb/hr

 

5.55 lb/hr

197.25 lb/hr

 

33.00 g/rev

 

 

 

 

35.5 Rev./min

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(35.5 RPM)

 

1.98 kg/hr

70.29 kg/hr

 

2.52 kg/hr

89.46 kg/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DT30 203012

 

203012

0.2 Rev./min

95.09 g/Rev.

2.51 lb/hr

80.50 lb/hr

118.72 g/Rev.

3.13 lb/hr

100.53 lb/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

# of Holes

6.4Rev./min

7.92 g/Hole

1.14 kg/hr

36.50 kg/hr

9.89 Hole

1.42 kg/h

45.60 kg/h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(6.4 RPM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

6.28 lb/hr

143.28 lb/hr

 

7.80 lb/hr

178.00 lb/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.5 Rev./min

 

2.85 kg/hr

65.00 kg/hr

 

3.54 kg/hr

80.71 kg/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(11.5 RPM)

 

 

 

Default

 

 

 

 

1.0 Rev./min

 

12.50 lb/hr

446.54 lb/hr

 

15.65 lb/hr

557.55 lb/hr

 

Calibration #

 

 

 

 

35.5 Rev./min

 

5.70 kg/hr

202.50 kg/hr

 

7.10 kg/hr

252.90 kg/hr

 

95.00 g/rev

 

 

 

 

(35.5 RPM)

 

 

 

DT30 204010F

 

204010

0.2 Rev./min

151.15 g/Rev.

4.00 lb/hr

128.00 lb/hr

188.72 g/Rev.

5.00 lb/hr

160.00 lb/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

# of Holes

6.4Rev./min

15.12 g/Hole

1.80 kg/hr

59.00 kg/hr

18.87 Hole

2.25 kg/h

72.50 kg/h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(6.4 RPM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

10.00 lb/hr

227.74 lb/hr

 

12.43 lb/hr

283.54 lb/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.5 Rev./min

 

4.53 kg/hr

103.28 kg/hr

 

5.64 kg/hr

129.00 kg/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(11.5 RPM)

 

 

 

Default

 

 

 

 

1.0 Rev./min

 

20.00 lb/hr

705.00 lb/hr

 

25.00 lb/hr

886.00 lb/hr

 

Calibration #

 

 

 

 

35.5 Rev./min

 

9.00 kg/hr

320.00kg/hr

 

11.30 kg/hr

402.00 kg/hr

 

150.00 g/rev

 

 

 

 

(35.5 RPM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 1: This guide is to be used for general disc selection for Digital Dosing unit applications. All rates shown are continuous throughput and are based on free-flowing materials. Consult factory for regrind, powder and all hard to flow materials.

Note 2: Maximum feeder disc revolutions in one screw recovery period (injection mode) is 9.5 revolutions. Use proper disc sizing for injection mode applications to ensure proper dispense of material during the recovery cycle. Maximum dispense during a recovery cycle should not exceed 9.5 revolutions of the metering disc.

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Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Station Digital Dosing Unit IntroductionI C K A R T G E S V E U E R D E R Touch Keypad ControllerKeys and Symbols Symbols Quick Start-up Recipe Setup For Injection MoldingUnpacking MountingCalibration Recipe Setup For ExtrusionI C K A R T G E S V E U E R D E R Initial Installation Initial Installation And OperationElectrical Diagram Electrical diagram of connectionsInitial Operation Diagram of frequency inputsInjection Molding Recipe Input Injection MoldingStep Step Step Step Operation-Injection Molding Recipe Input Extrusion Constant Extrusion ConstantStep Step Operation -Extrusion Constant Recipe Input Extrusion Proportional Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Advanced Operations/ Control Functions Recipe Storage And RecallRecipe Storage Recipe Recall Acknowledging Alarms Clearing The TotalizerOptional Equipment Level Probes AlarmsEuromap E17 Interface MixerMaintenance Intervals MaintenanceRemoving the Scraper Removing the scraperCleaning the Digital Dosing Dosing Station Installing the scraperDismantling the Dosing Station Installing the Dosing Station Removing the Dosing Disc Installing the Dosing DiscRemoving/Replacing the Scraper in the DT Dosing Station Installing Different Types of Dosing DiscsCleaning the DT Dosing Station Replacing Fuses Exchangeable StationsSee Appendix D on page 61 for fuse part numbers Appendix a Troubleshooting General Troubleshooting Unit Will Not OperateMalfunctions or Errors Error Codes Error Codes Recipe Formulas Determining the Software Setup FactorInjection Molding ExtrusionRecipe Limitations Extrusion Appendix B Basic Parameter Settings Extrusion ModeMax. input frequency = Hz Extrusion Constant or Proportional Determining the Configuration ValueProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Disc Dosing Factor Table Specification SheetDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing UnitDosing Unit Electrical Schematic Chart Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListPage Technical Assistance Service DepartmentParts Department Sales Department