Sterling BF3-600 specifications Table of Contents

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Table of Contents

 

SECTION 1: INTRODUCTION …………….……………………….………...3

1.1

Controller

4

1.2

Keys and Symbols

6

SECTION 2: QUICK START-UP……………………………………………...8

SECTION 3: INITIAL INSTALLATION AND

 

OPERATION….………….……………………………………………………..11

3.1

Initial Installation

11

3.2

Initial Operation

13

3.3

Injection Molding

14

3.4

Extrusion Constant

19

3.5

Extrusion Proportional

22

3.6

Calibration

26

SECTION 4: ADVANCED OPERATIONS/CONTROL FUNCTIONS...…29

4.1

Recipe Storage/Recall

29

4.2

Clearing the Totalizer

31

4.3

Acknowledging Alarms

31

4.4

Optional Equipment

31

SECTION 5: MAINTENANCE……………...……………………………….34

5.1

Maintenance Intervals

34

5.2

Removing the Scraper

34

5.3

Cleaning the DD Dosing Station

35

5.4

Changing the Dosing Disc in the DT Dosing Station

37

5.5

Removing/Replacing the Scraper in the DT Dosing Station

38

5.6

Cleaning the DT Dosing Station

39

5.7

Exchangeable Stations

40

5.8

Exchanging Fuses

40

APPENDIX A: TROUBLESHOOTING…………………………...…………42

A.1

General Troubleshooting

42

A.2 Malfunctions or Errors—Error Codes

42

A.3

Determining the Software Setup Factor

44

A.4 Recipe Formulas

44

APPENDIX B: BASIC PARAMETER SETTINGS…………………………46

APPENDIX C: DISC DOSING FACTORS AND EQUIPMENT

 

DRAWINGS AND PARTS NUMBERS……………………………………….53

APPENDIX D: SPARE PARTS LIST…...……………………………………62

Digital Dosing Units

2

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Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Station Digital Dosing Unit IntroductionI C K A R T G E S V E U E R D E R Touch Keypad ControllerKeys and Symbols Symbols Mounting Recipe Setup For Injection MoldingQuick Start-up UnpackingCalibration Recipe Setup For ExtrusionI C K A R T G E S V E U E R D E R Initial Installation Initial Installation And OperationElectrical Diagram Electrical diagram of connectionsInitial Operation Diagram of frequency inputsInjection Molding Recipe Input Injection MoldingStep Step Step Step Operation-Injection Molding Recipe Input Extrusion Constant Extrusion ConstantStep Step Operation -Extrusion Constant Recipe Input Extrusion Proportional Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Advanced Operations/ Control Functions Recipe Storage And RecallRecipe Storage Recipe Recall Acknowledging Alarms Clearing The TotalizerOptional Equipment Level Probes AlarmsEuromap E17 Interface MixerRemoving the scraper MaintenanceMaintenance Intervals Removing the ScraperCleaning the Digital Dosing Dosing Station Installing the scraperDismantling the Dosing Station Installing the Dosing Station Removing the Dosing Disc Installing the Dosing DiscRemoving/Replacing the Scraper in the DT Dosing Station Installing Different Types of Dosing DiscsCleaning the DT Dosing Station Replacing Fuses Exchangeable StationsSee Appendix D on page 61 for fuse part numbers Appendix a Troubleshooting General Troubleshooting Unit Will Not OperateMalfunctions or Errors Error Codes Error Codes Extrusion Determining the Software Setup FactorRecipe Formulas Injection MoldingRecipe Limitations Extrusion Appendix B Basic Parameter Settings Extrusion ModeMax. input frequency = Hz Extrusion Constant or Proportional Determining the Configuration ValueProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Disc Dosing Factor Table Specification SheetDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing UnitDosing Unit Electrical Schematic Chart Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListPage Sales Department Service DepartmentTechnical Assistance Parts Department