Sterling BF3-600 Maintenance Intervals, Removing the Scraper, Removing the scraper

Page 36

Section 5: Maintenance

5.1 Maintenance Intervals

 

Check warning signs on equipment for good legibility

Daily:

and completeness.

 

 

Weekly:

Check function of the on/off Switch.

 

 

Every 3

Check scraper in dosing station DD/DT.

months:

 

 

Check all electrical and mechanical connections for

Every 6

tight fit.

months:

Check adjustment of the level probes (optional).

 

 

 

Annually:

Check dosing disc in dosing station DD/DT.

 

 

Each time

Clean the dosing station.

after

Check scraper.

material

Check dosing disc.

Is changed:

5.2 Removing the Scraper

 

Removing the scraper

Figure

1.

Empty the dosing station.

 

2.

Open the profile clamp

 

 

(B) on the dosing hopper.

 

3.

Remove the dosing hopper

 

 

from the dosing unit.

 

4.

Open the safety screws at

 

 

the toggle-type fasteners.

 

5.

Open the toggle-type

 

 

fasteners on the dosing

 

 

motor.

 

Digital Dosing Units

35

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Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Introduction Station Digital Dosing UnitI C K A R T G E S V E U E R D E R Controller Touch KeypadKeys and Symbols Symbols Recipe Setup For Injection Molding Quick Start-upUnpacking MountingRecipe Setup For Extrusion CalibrationI C K A R T G E S V E U E R D E R Initial Installation And Operation Initial InstallationElectrical diagram of connections Electrical DiagramDiagram of frequency inputs Initial OperationInjection Molding Recipe Input Injection MoldingStep Step Step Step Operation-Injection Molding Extrusion Constant Recipe Input Extrusion ConstantStep Step Operation -Extrusion Constant Extrusion Proportional Recipe Input Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Advanced Operations/ Control Functions Recipe Storage And RecallRecipe Storage Recipe Recall Acknowledging Alarms Clearing The TotalizerOptional Equipment Alarms Level ProbesMixer Euromap E17 InterfaceMaintenance Maintenance IntervalsRemoving the Scraper Removing the scraperCleaning the Digital Dosing Dosing Station Installing the scraperDismantling the Dosing Station Installing the Dosing Station Installing the Dosing Disc Removing the Dosing DiscInstalling Different Types of Dosing Discs Removing/Replacing the Scraper in the DT Dosing StationCleaning the DT Dosing Station Exchangeable Stations Replacing FusesSee Appendix D on page 61 for fuse part numbers Appendix a Troubleshooting General Troubleshooting Unit Will Not OperateMalfunctions or Errors Error Codes Error Codes Determining the Software Setup Factor Recipe FormulasInjection Molding ExtrusionRecipe Limitations Extrusion Appendix B Basic Parameter Settings Extrusion ModeMax. input frequency = Hz Determining the Configuration Value Extrusion Constant or ProportionalProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Specification Sheet Disc Dosing Factor TableDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Station 2 Digital Dosing Unit Side View TOP ViewDosing Unit Electrical Schematic Chart Appendix D Spare Parts List Dosing Disc/Shear Order NumbersPage Service Department Technical AssistanceParts Department Sales Department