Sterling BF3-600 specifications Disc Dosing Factor Disc Guide

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Appendix C: Disc Dosing Factors And Equipment Drawings And Parts

Numbers

Disc Dosing Factor Table 1: Disc Guide

Disc

Disc

Minimum/

Weight Per Disc

Min. Throughput

Max.Throughput

Weight Per Disc

Min. Throughput

Max.Throughput

 

Nomenclature

Maximum Disc

Revolution

with 100%

with 100%

Revolution

with 100%

with 100%

 

Used in the

Revolution

(Bulk Density

Continuous

Continuous

(Bulk Density

Continuous

Continuous

 

Controller

 

35lb/cuft)

Running (Bulk

Running (Bulk

44lb/cuft)

Running Bulk

Running (Bulk

 

 

 

 

Density 35lb/cuft)

Density 35lb/cuft)

 

Density 44lb/cuft)

Density 44lb/cuft)

DD30-030672

P030672

0.2 Rev./min

1.53 g/Rev.

0.04 lb/hr

1.30 lb/hr

1.95 g/Rev.

0.04 lb/hr

1.65 lb/hr

 

# of Holes

6.4Rev./min

0.02 g/Hole

0.02 kg/hr

0.59 kg/hr

0.027 g/Hole

0.02 kg/h

0.75 kg/h

 

(6.4 RPM)

 

Diameter

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

0.10 lb/hr

2.32 lb/hr

 

0.12 lb/hr

2.89 lb/hr

 

 

11.5 Rev./min

 

0.045 kg/hr

1.05 kg/hr

 

0.05 kg/hr

1.31 kg/hr

Default

 

(11.5 RPM)

 

 

 

 

 

0.19 lb/hr

7.16 lb/hr

 

0.26 lb/hr

9.00 lb/hr

Calibration #

 

1.0 Rev./min

 

 

1.50 g/rev

 

35.5 Rev./min

 

0.09 kg/hr

3.25 kg/hr

 

0.12 kg/hr

4.10 kg/hr

 

 

(35.5 RPM)

 

 

D30-051040

051040

0.2 Rev./min

4.24 g/Rev.

0.11 lb/hr

3.59 lb/hr

5.39g/Rev.

0.15 lb/hr

4.56 lb/hr

 

# of Holes

6.4 Rev./min

0.11 g/Hole

0.05 kg/hr

1.63 kg/hr

0.13 g/Hole

0.07kg/h

2.07 kg/h

 

(6.4 RPM)

 

Diameter

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

0.27 lb/hr

6.33 lb/hr

 

0.35 lb/hr

8.00 lb/hr

 

 

11.5 Rev./min

 

0.12 kg/hr

2.87 kg/hr

 

0.15 kg/hr

3.62 kg/hr

 

 

(11.5 RPM)

 

 

Default

 

1.0 Rev./min

 

0.55 lb/hr

19.80 lb/hr

 

0.70 lb/hr

25.30 lb/hr

Calibration #

 

 

 

 

35.5 Rev./min

 

 

 

 

 

 

4.00 g/rev

 

 

0.25 kg/hr

9.00 kg/hr

 

0.32 kg/hr

11.50 kg/hr

 

(35.5 RPM)

 

 

 

 

 

 

Note 1: This guide is to be used for general disc selection for Digital Dosing unit applications. All rates shown are continuous throughput and are based on free-flowing materials. Consult factory for regrind, powder and all hard to flow materials.

Note 2: Maximum feeder disc revolutions in one screw recovery period (injection mode) is 9.5 revolutions. Use proper disc sizing for injection mode applications to ensure proper dispense of material during the recovery cycle. Maximum dispense during a recovery cycle should not exceed 9.5 revolutions of the metering disc.

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Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Station Digital Dosing Unit IntroductionI C K A R T G E S V E U E R D E R Touch Keypad ControllerKeys and Symbols Symbols Mounting Recipe Setup For Injection MoldingQuick Start-up UnpackingCalibration Recipe Setup For ExtrusionI C K A R T G E S V E U E R D E R Initial Installation Initial Installation And OperationElectrical Diagram Electrical diagram of connectionsInitial Operation Diagram of frequency inputsRecipe Input Injection Molding Injection MoldingStep Step Step Step Operation-Injection Molding Recipe Input Extrusion Constant Extrusion ConstantStep Step Operation -Extrusion Constant Recipe Input Extrusion Proportional Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage And Recall Advanced Operations/ Control FunctionsRecipe Storage Recipe Recall Clearing The Totalizer Acknowledging AlarmsOptional Equipment Level Probes AlarmsEuromap E17 Interface MixerRemoving the scraper MaintenanceMaintenance Intervals Removing the ScraperInstalling the scraper Cleaning the Digital Dosing Dosing StationDismantling the Dosing Station Installing the Dosing Station Removing the Dosing Disc Installing the Dosing DiscRemoving/Replacing the Scraper in the DT Dosing Station Installing Different Types of Dosing DiscsCleaning the DT Dosing Station Replacing Fuses Exchangeable StationsSee Appendix D on page 61 for fuse part numbers General Troubleshooting Unit Will Not Operate Appendix a TroubleshootingMalfunctions or Errors Error Codes Error Codes Extrusion Determining the Software Setup FactorRecipe Formulas Injection MoldingRecipe Limitations Extrusion Extrusion Mode Appendix B Basic Parameter SettingsMax. input frequency = Hz Extrusion Constant or Proportional Determining the Configuration ValueProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Disc Dosing Factor Table Specification SheetDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing UnitDosing Unit Electrical Schematic Chart Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListPage Sales Department Service DepartmentTechnical Assistance Parts Department