Sterling BF3-600 specifications DP30

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DP30 050940

P050940

0.2 Rev./min

15.64 g/Rev.

0.41 lb/hr

13.20 lb/hr

19.53 g/Rev.

0.51 lb/hr

16.50 lb/hr

 

# of Holes

6.4Rev./min

0.39 g/Hole

0.187 kg/hr

6.00 kg/hr

0.49 g/Hole

0.23 kg/h

7.50 kg/h

 

(6.4 RPM)

 

Diameter

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

1.00 lb/hr

22.62 lb/hr

 

0.12 lb/hr

28.65 lb/hr

 

 

11.5 Rev./min

 

0.45 kg/hr

10.62 kg/hr

 

0.57 kg/hr

13.80 kg/hr

 

 

(11.5 RPM)

 

 

Default

 

1.0 Rev./min

 

2.00 lb/hr

73.40 lb/hr

 

2.60 lb/hr

91.70 lb/hr

Calibration #

 

 

 

 

35.5 Rev./min

 

 

 

 

 

 

15.00 g/rev

 

 

0.94 kg/hr

33.30 kg/hr

 

1.17 kg/hr

41.60 kg/hr

 

(35.5 RPM)

 

 

 

 

 

 

DP30 250940

P250940

0.2 Rev./min

7.82 g/Rev.

0.20 lb/hr

13.2 lb/hr

9.76 g/Rev.

0.26 b/hr

8.25 lb/hr

 

# of Holes

6.4Rev./min

0.20 g/Hole

0.093 kg/hr

3.00 kg/hr

0.245 g/Hole

0.115 kg/h

3.75 kg/h

 

(6.4 RPM)

 

Diameter

 

 

 

 

 

 

 

 

Disc Thickness

0.5 Rev./min

 

0.46 lb/hr

10.55 lb/hr

 

0.60 lb/hr

13.57 lb/hr

 

 

11.5 Rev./min

 

0.21 kg/hr

4.78 kg/hr

 

0.27 kg/hr

6.15 kg/hr

 

 

(11.5 RPM)

 

 

Default

 

1.0 Rev./min

 

1.00 lb/hr

36.70 lb/hr

 

1.30 lb/hr

45.85 lb/hr

 

35.5 Rev./min

 

 

 

 

 

 

Calibration #

 

 

0.47 kg/hr

16.65 kg/hr

 

0.58 kg/hr

20.80 kg/hr

 

(35.5 RPM)

 

 

7.80 g/rev

 

 

 

 

 

 

 

 

 

 

 

Note 1: This guide is to be used for general disc selection for Digital Dosing unit applications. All rates shown are continuous throughput and are based on free-flowing materials. Consult factory for regrind, powder and all hard to flow materials.

Note 2: Maximum feeder disc revolutions in one screw recovery period (injection mode) is 9.5 revolutions. Use proper disc sizing for injection mode applications to ensure proper dispense of material during the recovery cycle. Maximum dispense during a recovery cycle should not exceed 9.5 revolutions of the metering disc.

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Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Introduction Station Digital Dosing UnitI C K A R T G E S V E U E R D E R Controller Touch KeypadKeys and Symbols Symbols Unpacking Recipe Setup For Injection MoldingQuick Start-up MountingRecipe Setup For Extrusion CalibrationI C K A R T G E S V E U E R D E R Initial Installation And Operation Initial InstallationElectrical diagram of connections Electrical DiagramDiagram of frequency inputs Initial OperationRecipe Input Injection Molding Injection MoldingStep Step Step Step Operation-Injection Molding Extrusion Constant Recipe Input Extrusion ConstantStep Step Operation -Extrusion Constant Extrusion Proportional Recipe Input Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage And Recall Advanced Operations/ Control FunctionsRecipe Storage Recipe Recall Clearing The Totalizer Acknowledging AlarmsOptional Equipment Alarms Level ProbesMixer Euromap E17 InterfaceRemoving the Scraper MaintenanceMaintenance Intervals Removing the scraperInstalling the scraper Cleaning the Digital Dosing Dosing StationDismantling the Dosing Station Installing the Dosing Station Installing the Dosing Disc Removing the Dosing DiscInstalling Different Types of Dosing Discs Removing/Replacing the Scraper in the DT Dosing StationCleaning the DT Dosing Station Exchangeable Stations Replacing FusesSee Appendix D on page 61 for fuse part numbers General Troubleshooting Unit Will Not Operate Appendix a TroubleshootingMalfunctions or Errors Error Codes Error Codes Injection Molding Determining the Software Setup FactorRecipe Formulas ExtrusionRecipe Limitations Extrusion Extrusion Mode Appendix B Basic Parameter SettingsMax. input frequency = Hz Determining the Configuration Value Extrusion Constant or ProportionalProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Specification Sheet Disc Dosing Factor TableDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Station 2 Digital Dosing Unit Side View TOP ViewDosing Unit Electrical Schematic Chart Appendix D Spare Parts List Dosing Disc/Shear Order NumbersPage Parts Department Service DepartmentTechnical Assistance Sales Department