Sterling BF3-600 specifications Installing the Dosing Station

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5.Remove the dosing hopper from the dosing unit.

6.Dismantle the dosing unit and remove the scraper (D).

7.Loosen the two hexagon socket screws (B, M6 x 30) on the top side of the dosing disc

(A).

8.Loosen the center hexagon socket screw (C, M6 x 12) and replace by an M6 x 60 screw.

9.Lift the dosing disc (A) from the dosing unit housing (B) by this screw.

10.Clean the scraper using a cotton cloth.

11.Clean the dosing hopper and the dosing disc in soapy water.

12.The dosing unit housing may also be cleaned with soapy water.

13.Ensure that soapy water does not enter ball bearings.

14.Dry all parts thoroughly.

Installing the Dosing Station

1.Place the dosing disc in the dosing unit housing.

2.Remove the screw (M6 x 60).

3.Screw the dosing disc in place by means of 2 hexagon socket screws (M6 x 30).

4.Mount the center hexagon screw (M6 x 12).

5.Install the scraper and then the dosing unit.

6.Turn the dosing disc to check for smooth movement.

7.Position the dosing hopper on the dosing unit.

8.Tighten the profile clamp.

Digital Dosing Units

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Contents SDD Digital Dosing Units Parts and Service Department Table of Contents Introduction Station Digital Dosing UnitI C K A R T G E S V E U E R D E R Controller Touch KeypadKeys and Symbols Symbols Unpacking Recipe Setup For Injection MoldingQuick Start-up MountingRecipe Setup For Extrusion CalibrationI C K A R T G E S V E U E R D E R Initial Installation And Operation Initial InstallationElectrical diagram of connections Electrical DiagramDiagram of frequency inputs Initial OperationStep Injection MoldingRecipe Input Injection Molding Step Step Step Operation-Injection Molding Extrusion Constant Recipe Input Extrusion ConstantStep Step Operation -Extrusion Constant Extrusion Proportional Recipe Input Extrusion ProportionalStep Operation -Extrusion Proportional Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage Advanced Operations/ Control FunctionsRecipe Storage And Recall Recipe Recall Optional Equipment Acknowledging AlarmsClearing The Totalizer Alarms Level ProbesMixer Euromap E17 InterfaceRemoving the Scraper MaintenanceMaintenance Intervals Removing the scraperDismantling the Dosing Station Cleaning the Digital Dosing Dosing StationInstalling the scraper Installing the Dosing Station Installing the Dosing Disc Removing the Dosing DiscInstalling Different Types of Dosing Discs Removing/Replacing the Scraper in the DT Dosing StationCleaning the DT Dosing Station Exchangeable Stations Replacing FusesSee Appendix D on page 61 for fuse part numbers Malfunctions or Errors Error Codes Appendix a TroubleshootingGeneral Troubleshooting Unit Will Not Operate Error Codes Injection Molding Determining the Software Setup FactorRecipe Formulas ExtrusionRecipe Limitations Extrusion Max. input frequency = Hz Appendix B Basic Parameter SettingsExtrusion Mode Determining the Configuration Value Extrusion Constant or ProportionalProbe Digital Dosing Units Basic Parameter Settings Digital Dosing Units Digital Dosing Units Disc Dosing Factor Disc Guide D30-051725 DT30-102025 DP30 Specification Sheet Disc Dosing Factor TableDigital Dosing unit parameter setup Page Station 1 Digital Dosing Unit Station 2 Digital Dosing Unit Side View TOP ViewDosing Unit Electrical Schematic Chart Appendix D Spare Parts List Dosing Disc/Shear Order NumbersPage Parts Department Service DepartmentTechnical Assistance Sales Department