State Industries GFK-0827 manual Basic Hot Standby Operation, Control Strategy

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PRIMARY UNIT

 

 

 

 

SECONDARY UNIT

 

 

 

 

 

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*TERMINATED I/O CABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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CAN BE IN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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*I/O CABLE WITH BUILT-IN TERMINATION

IC697CBL811 (10 FEET (3m))

IC697CBL826 (25 FEET (7.5m)

*TERMINATED I/O CABLE

Figure 1. Example of a Local I/O Configuration with Expansion Racks in a

Hot Standby CPU Redundancy System

Control Strategy

Control strategy refers to the type of redundancy alternative that may be used. For the Hot Standby CPU Redundancy product, the control strategy is referred to as Genius Hot Standby (GHS). The control strategy must be selected when configuring the system with the Logicmaster 90-70 programming Software Configurator function.

Basic Hot Standby Operation

In a basic Genius Hot Standby CPU Redundancy system, Genius blocks receive outputs from two PLCs (Primary PLC and Secondary PLC), but they are normally controlled directly by the Genius Bus Controller at serial bus address 31 (Genius Bus Controller in the Primary PLC). If no output data is available from bus address 31 (the preferred data)

GFK-0827

Chapter 1 Introduction

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Contents GE Fanuc Automation GFL±002 Content of this Manual Related PublicationsPreface We Welcome Your Comments and SuggestionsContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Chapter Introduction Hot Standby CPU Redundancy ProductGFK-0827 Features of the Hot Standby CPU Redundancy Product Benefits of the Hot Standby CPU Redundancy ProductSystems for Hot Standby CPU Redundancy Systems Genius I/O SystemLocal I/O System Cable ConnectionsBasic Hot Standby Operation Control StrategySynchronized Hot Standby CPU Redundancy System Configuration Redundancy CPU Module Redundancy Communications ModuleBumpless Switching Switch to Backup Unit TimeSynchronized CPUs Effect on Scan TimeOn-Line Programming Configurable Backup Data SizeOn-Line Repair Configuration Requirements Programming ConsiderationsDefinition of Terms Term DefinitionCommonly Used Acronyms Acronym DefinitionChapter System Components Redundancy CPUCPU Architecture Watchdog TimerCapacities for Redundancy CPU, IC697CPU780 CPU Features Redundancy CPU IC697CPUCPU Mode Switch Valid Operating Mode SelectionBattery Connectors Memor y Protect KeyswitchCPU Status LEDs Expansion Memory Board Serial Port ConnectorExpansion Memory Boards for CPU RCM Features Redundancy Communications ModuleRCM System Status Leds Board OKRCM Connectors Unit Selection PushbuttonLED Status Indicators Bus Transmitter ModuleBTM Connectors Bus Receiver ModuleBRM Connectors Bus Signal TerminationGenius Bus Controller Genius Bus Controller User Features GBC Connectors RacksChapter Configuration Configuring a Hot Standby CPU Redundancy SystemBasic Redundancy System Setup Logicmaster 90 ConfigurationSystem Configuration Redundancy System RequirementsScreens for Fault Category Configuration Monitor or Online modeConfiguration with Logicmaster Handling FoldersConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Redund Type Normal Sweep ModeBackground Window Constant Window Sweep Mode Constant Sweep ModeFail Wait Ctrl StrgyShared I/O Shared I/O Data Parameters Shared I/O Reference ValuesTransfer Data Size Reference Type ReferenceSize CalculationforNumberofBytesConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Configuration of a Genius Bus Controller Paired GBC ParameterSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Power-Up Sequence of a Redundant CPU Chapter OperationIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy Synchronous Scan First Data Transfer %I, %AI and SynchronizationData Transfer from Backup Unit to Active Unit Switching Control to Backup Unit Second Data Transfer %Q, %AQ, %R, and %MRole Switch Svcreq References for CPU Redundancy Definition for% S Reference for Redundancy StatusRedundancy CPU Considerations RUN Disabled Mode Differences in Operation for CPURUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Stop to RUN Mode Transition Background Window TimeWords per Sweep = Timed Contacts Ovrpre %S ReferenceGenius Bus Controller Switching Fault Detection Fault CategoriesChanging Fault Category Actions PLC Fault Table Fault Zoom Help Text for Redundancy Error CodesFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Fault Actions in a CPU Redundancy System Maskable Fault Group DescriptionsMaskable Fault Group Actions UserConfigurableNon-Maskable Fault Group Descriptions Non-Maskable Fault Action DescriptionsMaintaining Parallel Bus Termination On-Line RepairOn-Line Repair Recommendations Power Supply RacksCentral Processor Unit Redundancy Communications Module and CablesBus Transmitter Module Redundancy Communications Link FailuresGenius Bus Controller Genius Bus GeniusBlocksAppendix Redundancy Alternatives Redundancy AlternativesRedundancy Option Key See Table RedundancyOptions PLCSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index