State Industries GFK-0827 manual Hot-Standby Redundancy Control Strategy

Page 69

4

Hot-Standby Redundancy Control Strategy

In the Hot-Standby Redundancy Control Strategy, the primary CPU (designated by all GBCs addressed at bus address 31), is always the preferred CPU. The secondary CPU (designated by all GBCs addressed at bus address 30) will have the outputs enabled to its GBCs at all times whether it is in control or not. This is necessary to prevent glitching of the outputs when a switch is made. The primary CPU on the other hand must disable its outputs whenever control is manually switched to the backup CPU and then re-enable them if it is again selected as the active unit. Glitching of the outputs will not occur on a switch from the secondary to the primary CPU when it is done manually but may occur if the switch is made automatically due to a failure in the secondary CPU.

For this reason, the primary CPU should normally be selected as the active unit. Anytime the primary CPU performs a STOP to RUN mode transition, the primary CPU will assume control from the secondary CPU after a resynchronization has occurred. This will be done automatically by the control strategy firmware in the PLC CPU.

The primary unit in the hot-standby control strategy will become a functioning backup if control is manually switched to the secondary unit. The system will remain with the secondary unit as the active unit and the primary unit as the backup until either another manual switch is commanded or either unit performs a STOP to RUN mode transition. A STOP to RUN mode transition always occurs when the unit is power cycled and proceeds directly to RUN mode or when commanded to transition by either the programmer or the toggle switch. A failure of the secondary unit while it is active may result in a glitch in the outputs.

To further clarify the above operation ± when a resynchronization occurs for any reason, the primary unit will become active. However, in order for resynchronization to occur, one of the units must go to STOP mode and then back to RUN. If the secondary unit goes to STOP, the primary unit will then become the active unit.

The control strategy is selected during configuration of the Redundant CPU. The Control Strategy parameter is indicated by a three ASCII character identifier. For Hot Standby CPU Redundancy this identifier is GHS. Although other values may be selected and considered valid, any attempts to STORE them to the PLC will be rejected since GHS is currently the only valid Control Strategy. GHS is the default value for the Control Strategy parameter. For more information on selecting Redundancy CPU parameters, refer to Chapter 3, Redundancy System Configuration.

58

Series 90-70 Hot Standby CPU Redundancy User's Guide ± December 1993

GFK-0827

Image 69
Contents GE Fanuc Automation GFL±002 Related Publications Content of this ManualWe Welcome Your Comments and Suggestions PrefaceContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Hot Standby CPU Redundancy Product Chapter IntroductionGFK-0827 Benefits of the Hot Standby CPU Redundancy Product Features of the Hot Standby CPU Redundancy ProductGenius I/O System Systems for Hot Standby CPU Redundancy SystemsLocal I/O System Cable ConnectionsControl Strategy Basic Hot Standby OperationSynchronized Hot Standby CPU Redundancy System Configuration Redundancy Communications Module Redundancy CPU ModuleSwitch to Backup Unit Time Bumpless SwitchingSynchronized CPUs Effect on Scan TimeConfigurable Backup Data Size On-Line ProgrammingOn-Line Repair Programming Considerations Configuration RequirementsTerm Definition Definition of TermsAcronym Definition Commonly Used AcronymsRedundancy CPU Chapter System ComponentsWatchdog Timer CPU ArchitectureCapacities for Redundancy CPU, IC697CPU780 Redundancy CPU IC697CPU CPU FeaturesValid Operating Mode Selection CPU Mode SwitchMemor y Protect Keyswitch Battery ConnectorsCPU Status LEDs Serial Port Connector Expansion Memory BoardExpansion Memory Boards for CPU Redundancy Communications Module RCM FeaturesBoard OK RCM System Status LedsUnit Selection Pushbutton RCM ConnectorsBus Transmitter Module LED Status IndicatorsBus Receiver Module BTM ConnectorsBus Signal Termination BRM ConnectorsGenius Bus Controller Genius Bus Controller User Features Racks GBC ConnectorsConfiguring a Hot Standby CPU Redundancy System Chapter ConfigurationLogicmaster 90 Configuration Basic Redundancy System SetupSystem Configuration Redundancy System RequirementsMonitor or Online mode Screens for Fault Category ConfigurationHandling Folders Configuration with LogicmasterConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Normal Sweep Mode Redund TypeBackground Window Constant Sweep Mode Constant Window Sweep ModeCtrl Strgy Fail WaitShared I/O Shared I/O Reference Values Shared I/O Data ParametersReference Type ReferenceSize CalculationforNumberofBytes Transfer Data SizeConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Paired GBC Parameter Configuration of a Genius Bus ControllerSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Chapter Operation Power-Up Sequence of a Redundant CPUIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy First Data Transfer %I, %AI and Synchronization Synchronous ScanData Transfer from Backup Unit to Active Unit Second Data Transfer %Q, %AQ, %R, and %M Switching Control to Backup UnitRole Switch Svcreq Definition for% S Reference for Redundancy Status References for CPU RedundancyRedundancy CPU Considerations Differences in Operation for CPU RUN Disabled ModeRUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Background Window Time Stop to RUN Mode TransitionWords per Sweep = Ovrpre %S Reference Timed ContactsGenius Bus Controller Switching Fault Categories Fault DetectionChanging Fault Category Actions Fault Zoom Help Text for Redundancy Error Codes PLC Fault TableFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Maskable Fault Group Descriptions Fault Actions in a CPU Redundancy SystemUserConfigurable Maskable Fault Group ActionsNon-Maskable Fault Action Descriptions Non-Maskable Fault Group DescriptionsOn-Line Repair Maintaining Parallel Bus TerminationOn-Line Repair Recommendations Racks Power SupplyCentral Processor Unit Redundancy Communications Module and CablesRedundancy Communications Link Failures Bus Transmitter ModuleGenius Bus Controller GeniusBlocks Genius BusRedundancy Alternatives Appendix Redundancy AlternativesRedundancy Option Key See Table PLC RedundancyOptionsSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index