State Industries GFK-0827 manual Chapter System Components, Redundancy CPU

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Chapter

2

System Components

This chapter describes the hardware components for a Hot Standby CPU Redundancy system. It describes the modules required for the system and provides catalog numbers of the components. For detailed installation instructions for the Series 90-70 PLC, refer to GFK-0262, the Series 90-70 Programmable Controller Installation Manual.

Redundancy CPU

The IC697CPU780 Central Processing Unit (CPU) has been designed specifically for Series 90-70 Hot Standby CPU Redundancy applications. This is the only Series 90-70 CPU that currently supports CPU redundancy .

Note

It is important to note that the following features available with other Series 90-70 CPUs are not supported by the CPU 780: I/O interrupts, timed interrupts, the VME Integrator Racks (IC697CHS782 and IC697CHS783), Flash Memory operation, and STOP/IOSCAN mode. In addition, the operation of several other features is changed. For more detailed information on these features, please see Chapter 4.

The CPU 780 supports floating point calculations, offers remote programmer keyswitch memory protection, and has four status LEDs. Operation of this module may be controlled by the three-position RUN/STOP switch on the module, or remotely by an attached programmer and Logicmaster 90-70 Programming Software. Program and configuration data can be locked through software passwords or manually by the memory protect keyswitch. When the key is in the ºprotectedº position, program and configuration data can only be changed by a programmer connected for parallel communications (that is, to the Bus Transmitter Module).

As with the other Series 90-70 CPUs, the CPU 780 must be installed in slot 1 of rack 0 (CPU rack). In a Hot Standby CPU Redundancy system, the Primary unit and the Secondary unit must each have a Redundancy CPU installed in slot 1 of rack 0. One CPU is configured as the Primary CPU and the other CPU is configured as the Secondary CPU. Configuration of the CPU 780 in the Primary unit and the CPU 780 in the Secondary unit must be done separately (see Chapter 3 for details of configuration with the Logicmaster 90-70 configurator function). The following figure shows the CPU location in a Hot Standby CPU Redundancy system.

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Contents GE Fanuc Automation GFL±002 Content of this Manual Related PublicationsPreface We Welcome Your Comments and SuggestionsContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Chapter Introduction Hot Standby CPU Redundancy ProductGFK-0827 Features of the Hot Standby CPU Redundancy Product Benefits of the Hot Standby CPU Redundancy ProductSystems for Hot Standby CPU Redundancy Systems Genius I/O SystemLocal I/O System Cable ConnectionsBasic Hot Standby Operation Control StrategySynchronized Hot Standby CPU Redundancy System Configuration Redundancy CPU Module Redundancy Communications ModuleBumpless Switching Switch to Backup Unit TimeSynchronized CPUs Effect on Scan TimeConfigurable Backup Data Size On-Line ProgrammingOn-Line Repair Configuration Requirements Programming ConsiderationsDefinition of Terms Term DefinitionCommonly Used Acronyms Acronym DefinitionChapter System Components Redundancy CPUWatchdog Timer CPU ArchitectureCapacities for Redundancy CPU, IC697CPU780 CPU Features Redundancy CPU IC697CPUCPU Mode Switch Valid Operating Mode SelectionMemor y Protect Keyswitch Battery ConnectorsCPU Status LEDs Serial Port Connector Expansion Memory BoardExpansion Memory Boards for CPU RCM Features Redundancy Communications ModuleRCM System Status Leds Board OKRCM Connectors Unit Selection PushbuttonLED Status Indicators Bus Transmitter ModuleBTM Connectors Bus Receiver ModuleBus Signal Termination BRM ConnectorsGenius Bus Controller Genius Bus Controller User Features GBC Connectors RacksChapter Configuration Configuring a Hot Standby CPU Redundancy SystemBasic Redundancy System Setup Logicmaster 90 ConfigurationSystem Configuration Redundancy System RequirementsScreens for Fault Category Configuration Monitor or Online modeConfiguration with Logicmaster Handling FoldersConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Normal Sweep Mode Redund TypeBackground Window Constant Window Sweep Mode Constant Sweep ModeCtrl Strgy Fail WaitShared I/O Shared I/O Data Parameters Shared I/O Reference ValuesTransfer Data Size Reference Type ReferenceSize CalculationforNumberofBytesConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Configuration of a Genius Bus Controller Paired GBC ParameterSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Power-Up Sequence of a Redundant CPU Chapter OperationIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy Synchronous Scan First Data Transfer %I, %AI and SynchronizationData Transfer from Backup Unit to Active Unit Switching Control to Backup Unit Second Data Transfer %Q, %AQ, %R, and %MRole Switch Svcreq References for CPU Redundancy Definition for% S Reference for Redundancy StatusRedundancy CPU Considerations RUN Disabled Mode Differences in Operation for CPURUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Stop to RUN Mode Transition Background Window TimeWords per Sweep = Timed Contacts Ovrpre %S ReferenceGenius Bus Controller Switching Fault Detection Fault CategoriesChanging Fault Category Actions PLC Fault Table Fault Zoom Help Text for Redundancy Error CodesFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Fault Actions in a CPU Redundancy System Maskable Fault Group DescriptionsMaskable Fault Group Actions UserConfigurableNon-Maskable Fault Group Descriptions Non-Maskable Fault Action DescriptionsOn-Line Repair Maintaining Parallel Bus TerminationOn-Line Repair Recommendations Power Supply RacksCentral Processor Unit Redundancy Communications Module and CablesRedundancy Communications Link Failures Bus Transmitter ModuleGenius Bus Controller Genius Bus GeniusBlocksAppendix Redundancy Alternatives Redundancy AlternativesRedundancy Option Key See Table RedundancyOptions PLCSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index