State Industries GFK-0827 manual Chapter Operation, Power-Up Sequence of a Redundant CPU

Page 66

Chapter

4

Operation

This chapter discusses:

Hthe normal operation of a Hot Standby CPU Redundancy PLC system;

Hwhat happens when a fault is detected and the system does not operate normally;

Hhow to restore the system to normal operation;

Hon-line repair procedures.

Section 1 describes normal system operation of a Series 90-70 Hot Standby CPU Redundancy system, Section 2 describes what happens when a system failure is detected, the actions taken by the system in response to detected faults and how to restore the system to normal operation.

Section 5: System Operation

Power-Up Sequence of a Redundant CPU

When a CPU is powered up, it will perform a complete hardware diagnostic check and a complete check of the user program and configuration parameters. This will cause the power up time of a redundant CPU to be significantly longer than the normal power up time of a simplex (non-redundant) Series 90-70 CPU. If the Primary and Secondary systems are powering up together each CPU must recognize this fact so that the Primary system will become the active and the Secondary system the backup.

The following sequence outlines each step in the power-up process. The only difference in this sequence as compared to the power-up sequence of existing CPUs is that full power-up tests are always performed instead of conditionally depending on whether STOP mode is selected, and the detection of the other CPU along with initialization of each RCM followed by synchronization.

1.Power-up self-test is performed.

2.CPU operating system is initialized and PLC memory is validated.

3.Diagnostics called for ºFullº power-up tests performed.

GFK-0827

55

Image 66
Contents GE Fanuc Automation GFL±002 Content of this Manual Related PublicationsPreface We Welcome Your Comments and SuggestionsContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Chapter Introduction Hot Standby CPU Redundancy ProductGFK-0827 Features of the Hot Standby CPU Redundancy Product Benefits of the Hot Standby CPU Redundancy ProductLocal I/O System Systems for Hot Standby CPU Redundancy SystemsGenius I/O System Cable ConnectionsBasic Hot Standby Operation Control StrategySynchronized Hot Standby CPU Redundancy System Configuration Redundancy CPU Module Redundancy Communications ModuleSynchronized CPUs Bumpless SwitchingSwitch to Backup Unit Time Effect on Scan TimeConfigurable Backup Data Size On-Line ProgrammingOn-Line Repair Configuration Requirements Programming ConsiderationsDefinition of Terms Term DefinitionCommonly Used Acronyms Acronym DefinitionChapter System Components Redundancy CPUWatchdog Timer CPU ArchitectureCapacities for Redundancy CPU, IC697CPU780 CPU Features Redundancy CPU IC697CPUCPU Mode Switch Valid Operating Mode SelectionMemor y Protect Keyswitch Battery ConnectorsCPU Status LEDs Serial Port Connector Expansion Memory BoardExpansion Memory Boards for CPU RCM Features Redundancy Communications ModuleRCM System Status Leds Board OKRCM Connectors Unit Selection PushbuttonLED Status Indicators Bus Transmitter ModuleBTM Connectors Bus Receiver ModuleBus Signal Termination BRM ConnectorsGenius Bus Controller Genius Bus Controller User Features GBC Connectors RacksChapter Configuration Configuring a Hot Standby CPU Redundancy SystemSystem Configuration Basic Redundancy System SetupLogicmaster 90 Configuration Redundancy System RequirementsScreens for Fault Category Configuration Monitor or Online modeConfiguration with Logicmaster Handling FoldersConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Normal Sweep Mode Redund TypeBackground Window Constant Window Sweep Mode Constant Sweep ModeCtrl Strgy Fail WaitShared I/O Shared I/O Data Parameters Shared I/O Reference ValuesTransfer Data Size Reference Type ReferenceSize CalculationforNumberofBytesConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Configuration of a Genius Bus Controller Paired GBC ParameterSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Power-Up Sequence of a Redundant CPU Chapter OperationIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy Synchronous Scan First Data Transfer %I, %AI and SynchronizationData Transfer from Backup Unit to Active Unit Switching Control to Backup Unit Second Data Transfer %Q, %AQ, %R, and %MRole Switch Svcreq References for CPU Redundancy Definition for% S Reference for Redundancy StatusRedundancy CPU Considerations RUN Disabled Mode Differences in Operation for CPURUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Stop to RUN Mode Transition Background Window TimeWords per Sweep = Timed Contacts Ovrpre %S ReferenceGenius Bus Controller Switching Fault Detection Fault CategoriesChanging Fault Category Actions PLC Fault Table Fault Zoom Help Text for Redundancy Error CodesFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Fault Actions in a CPU Redundancy System Maskable Fault Group DescriptionsMaskable Fault Group Actions UserConfigurableNon-Maskable Fault Group Descriptions Non-Maskable Fault Action DescriptionsOn-Line Repair Maintaining Parallel Bus TerminationOn-Line Repair Recommendations Central Processor Unit Power SupplyRacks Redundancy Communications Module and CablesRedundancy Communications Link Failures Bus Transmitter ModuleGenius Bus Controller Genius Bus GeniusBlocksAppendix Redundancy Alternatives Redundancy AlternativesRedundancy Option Key See Table RedundancyOptions PLCSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index