State Industries GFK-0827 manual RedundancyOptions, Plc

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A

Table 13. RedundancyOptions

 

 

 

 

 

 

Output

 

 

 

Option

Key

PLC

Scan

Data

I/O System

Selection

Redund.

Redund.

SelectionGuide

 

 

 

Sync

Sync

 

Method

Bus

I/O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1A

290-70s

no

Application

90-70

Hot

yes - 2

no

Higher Density Analog Inputs

 

 

 

 

Logic [

(I/OScanner)

Standby

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot Standby

1B

290-70s

no

Application

90-30

Hot

yes - 2

no

MorecompetitiveI/O

 

 

 

 

Logic [

(GCM+)

Standby

 

 

 

Application

1C

290-70s

no

Application

GeniusI/O

Hot

yes - 2

no

Highly distributable with diagnos-

 

 

 

 

Logic [

 

Standby

 

 

tics. Thermocouple. RTD

 

 

 

 

 

 

 

 

 

 

 

1D

290-70s

no

Application

90-30

Hot

yes - 2

no

Least expensive. Limited to

 

 

 

 

Logic [

(GCM+)

Standby

 

 

512 Inputs, 512 Outputs

 

 

 

 

 

 

 

 

 

 

Hot Standby

2

290-70s

yes

Operating

90-30

Hot

yes - 2

no

Redundant Bus Applications.

Product plus

 

 

 

System

(GCM+)

Standby

 

 

MorecompetitiveI/O.

ApplicationLogic

 

 

 

Function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3A

290-70s

yes

Operating

90-70

Hot

no

no

Higher Density Analog Inputs

 

 

 

 

System

(I/OScanner)

Standby

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot Standby Product

3B

290-70s

yes

Operating

90-30

Hot

no

no

MorecompetitiveI/O.

 

 

 

 

System

(GCM+)

Standby

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3C

290-70s

yes

Operating

GeniusI/O

Hot

no

no

Highly Distributable with diagnos-

 

 

 

 

System

 

Standby

 

 

tics. Thermocouple. RTD.

 

 

 

 

 

 

 

 

 

 

ESD Duplex

4

290-70s

no

no

GeniusI/O

Duplex

yes - 2

yes

For Fail-Safe ESD applications.

ApplicationLogic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ESD Duplex

5A

290-70s

no

no

GeniusI/O

GMR

yes - 2

yes

For Fail±Safe or fault tolerant ESD

GMR Product

 

 

 

 

 

 

or 3

 

applications.

 

 

 

 

 

 

 

 

 

 

ESD Triplex

5B

390-70s

no

no

GeniusI/O

GMR

yes - 3

yes

For fault tolerant ESD applications.

GMR Product

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[See list of restrictions below.

Explanation of terms used in the above Table of Redundancy Options.

Hot Standby Redundancy

Two CPUs are connected to one or more I/O. One CPU is active; the other is in standby. If the active

 

unit fails, the standby unit takes control of the process (Hot Standby Redundancy is sometimes

 

known as Hot Backup Redundancy).

 

 

Scan Synchronization

Scan mechanisms may be synchronized to keep active and standby units in lockstep to minimize

 

ºbumpsº or upsets to the process when switching from active to standby unit.

 

 

Data Synchronization

Keeps standby unit refreshed with the current state of the active unit to minimize ºbumpsº or upsets

 

to the process when switching from active to standby unit.

 

 

Emergency Shutdown System (ESD)

Two or three unsynchronized CPUs solve logic asynchronously based on common inputs. Output

 

state is voted on by the output devices. The inputs and outputs are normally energized and do not

 

change state. DUPLEX ESD is Failsafe while TRIPLEX ESD is fault tolerant.

 

 

ApplicationLogic-BasedSolutions

Has many restrictions (see the list of restrictions on page 13).

 

 

ProductSolutions

Has functions built into the operating system that make the system easier to engineer and more

 

robust. Product solutions are preferable to application solutions from a support perspective.

 

 

Output Selection Method

Refers to the algorithm in the I/O device, such as Hot Standby, Duplex, or No Redundancy Modes.

 

These modes may refer to existing Genius I/O terminology. GMR (Genius Modular Redundancy)

 

mode is a voting algorithm available in Genius I/O DC blocks.

 

 

FailSafe

An ESD system will fail such that the process under supervision will be shutdown.

 

 

Fault Tolerant

In an ESD system any single failure will not disrupt the process under supervision.

 

 

GFK-0827

Appendix A Redundancy Alternatives

87

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Contents GE Fanuc Automation GFL±002 Related Publications Content of this ManualWe Welcome Your Comments and Suggestions PrefaceContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Hot Standby CPU Redundancy Product Chapter IntroductionGFK-0827 Benefits of the Hot Standby CPU Redundancy Product Features of the Hot Standby CPU Redundancy ProductGenius I/O System Systems for Hot Standby CPU Redundancy SystemsLocal I/O System Cable ConnectionsControl Strategy Basic Hot Standby OperationSynchronized Hot Standby CPU Redundancy System Configuration Redundancy Communications Module Redundancy CPU ModuleSwitch to Backup Unit Time Bumpless SwitchingSynchronized CPUs Effect on Scan TimeOn-Line Programming Configurable Backup Data SizeOn-Line Repair Programming Considerations Configuration RequirementsTerm Definition Definition of TermsAcronym Definition Commonly Used AcronymsRedundancy CPU Chapter System ComponentsCPU Architecture Watchdog TimerCapacities for Redundancy CPU, IC697CPU780 Redundancy CPU IC697CPU CPU FeaturesValid Operating Mode Selection CPU Mode SwitchBattery Connectors Memor y Protect KeyswitchCPU Status LEDs Expansion Memory Board Serial Port ConnectorExpansion Memory Boards for CPU Redundancy Communications Module RCM FeaturesBoard OK RCM System Status LedsUnit Selection Pushbutton RCM ConnectorsBus Transmitter Module LED Status IndicatorsBus Receiver Module BTM ConnectorsBRM Connectors Bus Signal TerminationGenius Bus Controller Genius Bus Controller User Features Racks GBC ConnectorsConfiguring a Hot Standby CPU Redundancy System Chapter ConfigurationLogicmaster 90 Configuration Basic Redundancy System SetupSystem Configuration Redundancy System RequirementsMonitor or Online mode Screens for Fault Category ConfigurationHandling Folders Configuration with LogicmasterConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Redund Type Normal Sweep ModeBackground Window Constant Sweep Mode Constant Window Sweep ModeFail Wait Ctrl StrgyShared I/O Shared I/O Reference Values Shared I/O Data ParametersReference Type ReferenceSize CalculationforNumberofBytes Transfer Data SizeConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Paired GBC Parameter Configuration of a Genius Bus ControllerSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Chapter Operation Power-Up Sequence of a Redundant CPUIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy First Data Transfer %I, %AI and Synchronization Synchronous ScanData Transfer from Backup Unit to Active Unit Second Data Transfer %Q, %AQ, %R, and %M Switching Control to Backup UnitRole Switch Svcreq Definition for% S Reference for Redundancy Status References for CPU RedundancyRedundancy CPU Considerations Differences in Operation for CPU RUN Disabled ModeRUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Background Window Time Stop to RUN Mode TransitionWords per Sweep = Ovrpre %S Reference Timed ContactsGenius Bus Controller Switching Fault Categories Fault DetectionChanging Fault Category Actions Fault Zoom Help Text for Redundancy Error Codes PLC Fault TableFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Maskable Fault Group Descriptions Fault Actions in a CPU Redundancy SystemUserConfigurable Maskable Fault Group ActionsNon-Maskable Fault Action Descriptions Non-Maskable Fault Group DescriptionsMaintaining Parallel Bus Termination On-Line RepairOn-Line Repair Recommendations Racks Power SupplyCentral Processor Unit Redundancy Communications Module and CablesBus Transmitter Module Redundancy Communications Link FailuresGenius Bus Controller GeniusBlocks Genius BusRedundancy Alternatives Appendix Redundancy AlternativesRedundancy Option Key See Table PLC RedundancyOptionsSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index