State Industries GFK-0827 Chapter Configuration, Configuring a Hot Standby CPU Redundancy System

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Chapter

3

Configuration

This chapter describes how to configure a Series 90-70 PLC system for Hot Standby CPU Redundancy. Several parameters in addition to the normally configured CPU parameters must be configured for the Redundancy CPU 780. A description of all of the parameters for a redundancy system is provided first, followed by an example of a Primary system configuration and a Secondary system configuration.

Configuring a Hot Standby CPU Redundancy System

Asdiscussed previously, when configuring a system for Hot Standby CPU Redundancy, the following parameters require configuration in addition to the CPU configuration parameters that are done for any other CPU78X CPU.

Configuration

 

Parameter

Description

 

 

 

 

Fail-wait

The time one PLC will wait on one RCM link for the other

 

PLC to respond before faulting that link. The CPU will try

 

both links before continuing its scan. Once the RCM links are

 

marked as failed, one unit or the other must be power cycled

 

to recover them. Range is 60 ms to 400 ms, with the default

 

value being 60 ms.

 

 

Control Strategy

The control strategy for the current configuration. Config-

 

ured as a three-character identifier (GHS for Hot Standby

 

CPU Redundancy). The default value is GHS (currently the

 

only value that is valid).

 

 

Shared I/O References

The references within the control of the Redundancy system;

 

limited to total of 20 KBytes for Inputs and 28 Kbytes for Out-

 

puts. The references which may be used as shared I/O are

 

%I, %Q, %AI, %AQ, %R, and %M. .

 

 

Redund Type

Whether the CPU being configured is the Primary or Second-

 

ary CPU in the Redundancy system. Redund Type has three

 

possible values: PRIMARY, SECONDARY, or SIMPLEX. SIM-

 

PLEX indicates a non-redundant system. The default value is

 

PRIMARY. SIMPLEX is not a currently supported Redund Type

 

for the CPU 780.

 

 

GFK-0827

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Contents GE Fanuc Automation GFL±002 Content of this Manual Related PublicationsPreface We Welcome Your Comments and SuggestionsContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Chapter Introduction Hot Standby CPU Redundancy ProductGFK-0827 Features of the Hot Standby CPU Redundancy Product Benefits of the Hot Standby CPU Redundancy ProductLocal I/O System Systems for Hot Standby CPU Redundancy SystemsGenius I/O System Cable ConnectionsBasic Hot Standby Operation Control StrategySynchronized Hot Standby CPU Redundancy System Configuration Redundancy CPU Module Redundancy Communications ModuleSynchronized CPUs Bumpless SwitchingSwitch to Backup Unit Time Effect on Scan TimeOn-Line Repair Configurable Backup Data SizeOn-Line Programming Configuration Requirements Programming ConsiderationsDefinition of Terms Term DefinitionCommonly Used Acronyms Acronym DefinitionChapter System Components Redundancy CPUCapacities for Redundancy CPU, IC697CPU780 Watchdog TimerCPU Architecture CPU Features Redundancy CPU IC697CPUCPU Mode Switch Valid Operating Mode SelectionCPU Status LEDs Memor y Protect KeyswitchBattery Connectors Expansion Memory Boards for CPU Serial Port ConnectorExpansion Memory Board RCM Features Redundancy Communications ModuleRCM System Status Leds Board OKRCM Connectors Unit Selection PushbuttonLED Status Indicators Bus Transmitter ModuleBTM Connectors Bus Receiver ModuleGenius Bus Controller Bus Signal TerminationBRM Connectors Genius Bus Controller User Features GBC Connectors RacksChapter Configuration Configuring a Hot Standby CPU Redundancy SystemSystem Configuration Basic Redundancy System SetupLogicmaster 90 Configuration Redundancy System RequirementsScreens for Fault Category Configuration Monitor or Online modeConfiguration with Logicmaster Handling FoldersConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Background Window Normal Sweep ModeRedund Type Constant Window Sweep Mode Constant Sweep ModeShared I/O Ctrl StrgyFail Wait Shared I/O Data Parameters Shared I/O Reference ValuesTransfer Data Size Reference Type ReferenceSize CalculationforNumberofBytesConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Configuration of a Genius Bus Controller Paired GBC ParameterSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Power-Up Sequence of a Redundant CPU Chapter OperationIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy Synchronous Scan First Data Transfer %I, %AI and SynchronizationData Transfer from Backup Unit to Active Unit Switching Control to Backup Unit Second Data Transfer %Q, %AQ, %R, and %MRole Switch Svcreq References for CPU Redundancy Definition for% S Reference for Redundancy StatusRedundancy CPU Considerations RUN Disabled Mode Differences in Operation for CPURUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Stop to RUN Mode Transition Background Window TimeWords per Sweep = Timed Contacts Ovrpre %S ReferenceGenius Bus Controller Switching Fault Detection Fault CategoriesChanging Fault Category Actions PLC Fault Table Fault Zoom Help Text for Redundancy Error CodesFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Fault Actions in a CPU Redundancy System Maskable Fault Group DescriptionsMaskable Fault Group Actions UserConfigurableNon-Maskable Fault Group Descriptions Non-Maskable Fault Action DescriptionsOn-Line Repair Recommendations On-Line RepairMaintaining Parallel Bus Termination Central Processor Unit Power SupplyRacks Redundancy Communications Module and CablesGenius Bus Controller Redundancy Communications Link FailuresBus Transmitter Module Genius Bus GeniusBlocksAppendix Redundancy Alternatives Redundancy AlternativesRedundancy Option Key See Table RedundancyOptions PLCSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index