State Industries GFK-0827 manual Systems for Hot Standby CPU Redundancy Systems, Genius I/O System

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I/O Systems for Hot Standby CPU Redundancy Systems

Both Series 90-70 Local I/O and Genius I/O systems can be present in a Hot Standby CPU Redundancy control system. The two units are not required to have matching I/O systems. They may have different numbers of I/O racks, and different local I/O or option modules.

Genius I/O System

A Genius I/O system is the I/O system that is included in the redundancy system as shown below. The system can have multiple Genius I/O buses. Any Genius device can be placed on the bus (Genius blocks, Remote I/O Scanner, etc.). The Genius devices are under control of the active unit in the Redundancy system. The Genius Bus Controller in the Primary Unit has a Serial bus Address of 31; the Genius Bus Controller in the Secondary Unit has a Serial Bus Address of 30. Data from Serial Bus Address 31 is the preferred data when data is being sent from both units to devices on the Genius bus.

Local I/O System

Local I/O can be configured in the overall PLC system; however, it is not part of the Hot Standby CPU Redundancy system. Control of Local I/O is done normally through the user's logic program. The user may choose to transfer or not transfer this data. A failure in the Local I/O system will affect the system as described in GFK-0265, the Series 90-70 Programmable Controller Reference Manual.

Cable Connections

The I/O system is configured ºnormallyº except as described below (see the following figure). That is, a Bus Transmitter Module configured in rack 0 is connected through a parallel I/O cable to a Bus Receiver Module in the next rack. The link is continued from this Bus Receiver Module to the Bus Receiver Module in the next rack. This link is continued with a maximum of six expansion racks. Then, the last Bus Receiver is connected via an I/O cable with built-in termination (catalog IC697CBL811 (10 feet (3m)) or IC697CBL826 (25 feet (7.5m)). The last module in the parallel I/O bus link must be a Redundancy Communications Module (RCM). This terminated I/O cable allows replacement of the RCM without interrupting the running system. If no expansion racks are used, the terminated I/O cable is connected directly from the Bus Transmitter Module to the Redundancy Communications Module.

Note

The exception to a normally configured system is that Rack 7, which normally can contain I/O modules is not available for physical I/O modules in a Hot Standby CPU Redundancy system.

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Series 90-70 Hot Standby CPU Redundancy User's Guide ± December 1993

GFK-0827

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Contents GE Fanuc Automation GFL±002 Related Publications Content of this ManualWe Welcome Your Comments and Suggestions PrefaceContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Hot Standby CPU Redundancy Product Chapter IntroductionGFK-0827 Benefits of the Hot Standby CPU Redundancy Product Features of the Hot Standby CPU Redundancy ProductCable Connections Systems for Hot Standby CPU Redundancy SystemsGenius I/O System Local I/O SystemControl Strategy Basic Hot Standby OperationSynchronized Hot Standby CPU Redundancy System Configuration Redundancy Communications Module Redundancy CPU ModuleEffect on Scan Time Bumpless SwitchingSwitch to Backup Unit Time Synchronized CPUsConfigurable Backup Data Size On-Line ProgrammingOn-Line Repair Programming Considerations Configuration RequirementsTerm Definition Definition of TermsAcronym Definition Commonly Used AcronymsRedundancy CPU Chapter System ComponentsWatchdog Timer CPU ArchitectureCapacities for Redundancy CPU, IC697CPU780 Redundancy CPU IC697CPU CPU FeaturesValid Operating Mode Selection CPU Mode SwitchMemor y Protect Keyswitch Battery ConnectorsCPU Status LEDs Serial Port Connector Expansion Memory BoardExpansion Memory Boards for CPU Redundancy Communications Module RCM FeaturesBoard OK RCM System Status LedsUnit Selection Pushbutton RCM ConnectorsBus Transmitter Module LED Status IndicatorsBus Receiver Module BTM ConnectorsBus Signal Termination BRM ConnectorsGenius Bus Controller Genius Bus Controller User Features Racks GBC ConnectorsConfiguring a Hot Standby CPU Redundancy System Chapter ConfigurationRedundancy System Requirements Basic Redundancy System SetupLogicmaster 90 Configuration System ConfigurationMonitor or Online mode Screens for Fault Category ConfigurationHandling Folders Configuration with LogicmasterConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Normal Sweep Mode Redund TypeBackground Window Constant Sweep Mode Constant Window Sweep ModeCtrl Strgy Fail WaitShared I/O Shared I/O Reference Values Shared I/O Data ParametersReference Type ReferenceSize CalculationforNumberofBytes Transfer Data SizeConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Paired GBC Parameter Configuration of a Genius Bus ControllerSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Chapter Operation Power-Up Sequence of a Redundant CPUIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy First Data Transfer %I, %AI and Synchronization Synchronous ScanData Transfer from Backup Unit to Active Unit Second Data Transfer %Q, %AQ, %R, and %M Switching Control to Backup UnitRole Switch Svcreq Definition for% S Reference for Redundancy Status References for CPU RedundancyRedundancy CPU Considerations Differences in Operation for CPU RUN Disabled ModeRUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Background Window Time Stop to RUN Mode TransitionWords per Sweep = Ovrpre %S Reference Timed ContactsGenius Bus Controller Switching Fault Categories Fault DetectionChanging Fault Category Actions Fault Zoom Help Text for Redundancy Error Codes PLC Fault TableFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Maskable Fault Group Descriptions Fault Actions in a CPU Redundancy SystemUserConfigurable Maskable Fault Group ActionsNon-Maskable Fault Action Descriptions Non-Maskable Fault Group DescriptionsOn-Line Repair Maintaining Parallel Bus TerminationOn-Line Repair Recommendations Redundancy Communications Module and Cables Power SupplyRacks Central Processor UnitRedundancy Communications Link Failures Bus Transmitter ModuleGenius Bus Controller GeniusBlocks Genius BusRedundancy Alternatives Appendix Redundancy AlternativesRedundancy Option Key See Table PLC RedundancyOptionsSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index