State Industries GFK-0827 manual Fault Detection and Control Actions

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Contents

Section 2: Fault Detection and Control Actions

72

Fault Detection

72

Fault Categories

72

Changing Fault Category Actions

73

PLC Fault Table

74

Faulting RCMs, Losing Links, and Terminating Communications

75

Fault Actions in a CPU Redundancy System

77

On-Line Repair

80

Maintaining Parallel Bus Termination

80

On-Line Repair Recommendations

80

Power Supply

81

Racks

81

Central Processor Unit

81

Redundancy Communications Module and Cables

81

Redundancy Communications Link Failures

82

Bus Transmitter Module

82

Genius Bus Controller

82

Genius Bus

83

Genius Blocks

83

Appendix A Redundancy Alternatives

85

Redundancy Alternatives

85

Series 90-70 Redundancy Through Application Logic

88

GFK±0827

Series 90±70 Hot Standby CPU Redundancy User's Guide ± December 1993

ix

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Contents GE Fanuc Automation GFL±002 Related Publications Content of this ManualWe Welcome Your Comments and Suggestions PrefaceContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Hot Standby CPU Redundancy Product Chapter IntroductionGFK-0827 Benefits of the Hot Standby CPU Redundancy Product Features of the Hot Standby CPU Redundancy ProductGenius I/O System Systems for Hot Standby CPU Redundancy SystemsLocal I/O System Cable ConnectionsControl Strategy Basic Hot Standby OperationSynchronized Hot Standby CPU Redundancy System Configuration Redundancy Communications Module Redundancy CPU ModuleSwitch to Backup Unit Time Bumpless SwitchingSynchronized CPUs Effect on Scan TimeConfigurable Backup Data Size On-Line ProgrammingOn-Line Repair Programming Considerations Configuration RequirementsTerm Definition Definition of TermsAcronym Definition Commonly Used AcronymsRedundancy CPU Chapter System ComponentsWatchdog Timer CPU ArchitectureCapacities for Redundancy CPU, IC697CPU780 Redundancy CPU IC697CPU CPU FeaturesValid Operating Mode Selection CPU Mode SwitchMemor y Protect Keyswitch Battery ConnectorsCPU Status LEDs Serial Port Connector Expansion Memory BoardExpansion Memory Boards for CPU Redundancy Communications Module RCM FeaturesBoard OK RCM System Status LedsUnit Selection Pushbutton RCM ConnectorsBus Transmitter Module LED Status IndicatorsBus Receiver Module BTM ConnectorsBus Signal Termination BRM ConnectorsGenius Bus Controller Genius Bus Controller User Features Racks GBC ConnectorsConfiguring a Hot Standby CPU Redundancy System Chapter ConfigurationLogicmaster 90 Configuration Basic Redundancy System SetupSystem Configuration Redundancy System RequirementsMonitor or Online mode Screens for Fault Category ConfigurationHandling Folders Configuration with LogicmasterConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Normal Sweep Mode Redund TypeBackground Window Constant Sweep Mode Constant Window Sweep ModeCtrl Strgy Fail WaitShared I/O Shared I/O Reference Values Shared I/O Data ParametersReference Type ReferenceSize CalculationforNumberofBytes Transfer Data SizeConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Paired GBC Parameter Configuration of a Genius Bus ControllerSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Chapter Operation Power-Up Sequence of a Redundant CPUIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy First Data Transfer %I, %AI and Synchronization Synchronous ScanData Transfer from Backup Unit to Active Unit Second Data Transfer %Q, %AQ, %R, and %M Switching Control to Backup UnitRole Switch Svcreq Definition for% S Reference for Redundancy Status References for CPU RedundancyRedundancy CPU Considerations Differences in Operation for CPU RUN Disabled ModeRUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Background Window Time Stop to RUN Mode TransitionWords per Sweep = Ovrpre %S Reference Timed ContactsGenius Bus Controller Switching Fault Categories Fault DetectionChanging Fault Category Actions Fault Zoom Help Text for Redundancy Error Codes PLC Fault TableFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Maskable Fault Group Descriptions Fault Actions in a CPU Redundancy SystemUserConfigurable Maskable Fault Group ActionsNon-Maskable Fault Action Descriptions Non-Maskable Fault Group DescriptionsOn-Line Repair Maintaining Parallel Bus TerminationOn-Line Repair Recommendations Racks Power SupplyCentral Processor Unit Redundancy Communications Module and CablesRedundancy Communications Link Failures Bus Transmitter ModuleGenius Bus Controller GeniusBlocks Genius BusRedundancy Alternatives Appendix Redundancy AlternativesRedundancy Option Key See Table PLC RedundancyOptionsSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index