State Industries GFK-0827 manual Content of this Manual, Related Publications

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Preface

This manual is a reference to the hardware components, configuration and operation of the Hot Standby CPU Redundancy system for the Series 90t-70 Programmable Logic Controller. This redundancy system is one of several redundancy alternatives that may be incorporated into a Series 90-70 Programmable Logic Controller system (see AppendixA).

The information in this manual is intended to supplement the information contained in the system installation, programming, and configuration information found in the manuals listed below under ºRelated Publicationsº.

Content of this Manual

Chapter 1. Introduction: describes the basic system features of the Hot Standby CPU Redundancy system Control Strategy, and provides an overview of system components, configuration, and operation.

Chapter 2. Components: describes the hardware components for the Hot Standby CPU Redundancy system.

Chapter 3. Configuration: describes the special configuration requirements of a Hot Standby CPU Redundancy system and provides an example of system configuration.

Chapter 4. Operation: describes the operation of a Hot Standby CPU Redundancy system, fault detection and actions taken, and the on-line repair of a failed component.

Appendix A. Redundancy Alternatives: describes the redundancy alternatives for the Series 90-70 Programmable Logic Controller for those readers not familiar with those alternatives.

Related Publications

For more information, refer to these publications:

GeniusI/OSystemUser's Manual (GEK-90486-1). Reference manual for system designers, programmers, and others involved in integrating Genius I/O products in a PLC or host computer environment. This book provides a system overview, and describes the types of systems that can be created using Genius products. Datagrams, Global Data, and data formats are defined.

Genius Discrete and Analog Blocks User's Manual (GEK-90486-2). Reference manual for system designers, operators, maintenance personnel, and others using Genius discrete and analog I/O blocks. This book contains a detailed description, specifications, installation instructions, and configuration instructions for discrete and analog blocks.

Series 90-70 PLC Installation Manual (GFK-0262). This book describes the hardware components in a Series 90-70 PLC system, and provides the details of system installation.

Logicmaster 90-70 ProgrammingSoftwareUser's Manual (GFK-0263). A programming software user's manual for system operators and others using the Logicmaster 90-70 software to program, configure, monitor, or control a Series 90-70 PLC system.

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Contents GE Fanuc Automation GFL±002 Related Publications Content of this ManualWe Welcome Your Comments and Suggestions PrefaceContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Hot Standby CPU Redundancy Product Chapter IntroductionGFK-0827 Benefits of the Hot Standby CPU Redundancy Product Features of the Hot Standby CPU Redundancy ProductCable Connections Systems for Hot Standby CPU Redundancy SystemsGenius I/O System Local I/O SystemControl Strategy Basic Hot Standby OperationSynchronized Hot Standby CPU Redundancy System Configuration Redundancy Communications Module Redundancy CPU ModuleEffect on Scan Time Bumpless SwitchingSwitch to Backup Unit Time Synchronized CPUsConfigurable Backup Data Size On-Line ProgrammingOn-Line Repair Programming Considerations Configuration RequirementsTerm Definition Definition of TermsAcronym Definition Commonly Used AcronymsRedundancy CPU Chapter System ComponentsWatchdog Timer CPU ArchitectureCapacities for Redundancy CPU, IC697CPU780 Redundancy CPU IC697CPU CPU FeaturesValid Operating Mode Selection CPU Mode SwitchMemor y Protect Keyswitch Battery ConnectorsCPU Status LEDs Serial Port Connector Expansion Memory BoardExpansion Memory Boards for CPU Redundancy Communications Module RCM FeaturesBoard OK RCM System Status LedsUnit Selection Pushbutton RCM ConnectorsBus Transmitter Module LED Status IndicatorsBus Receiver Module BTM ConnectorsBus Signal Termination BRM ConnectorsGenius Bus Controller Genius Bus Controller User Features Racks GBC ConnectorsConfiguring a Hot Standby CPU Redundancy System Chapter ConfigurationRedundancy System Requirements Basic Redundancy System SetupLogicmaster 90 Configuration System ConfigurationMonitor or Online mode Screens for Fault Category ConfigurationHandling Folders Configuration with LogicmasterConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Normal Sweep Mode Redund TypeBackground Window Constant Sweep Mode Constant Window Sweep ModeCtrl Strgy Fail WaitShared I/O Shared I/O Reference Values Shared I/O Data ParametersReference Type ReferenceSize CalculationforNumberofBytes Transfer Data SizeConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Paired GBC Parameter Configuration of a Genius Bus ControllerSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Chapter Operation Power-Up Sequence of a Redundant CPUIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy First Data Transfer %I, %AI and Synchronization Synchronous ScanData Transfer from Backup Unit to Active Unit Second Data Transfer %Q, %AQ, %R, and %M Switching Control to Backup UnitRole Switch Svcreq Definition for% S Reference for Redundancy Status References for CPU RedundancyRedundancy CPU Considerations Differences in Operation for CPU RUN Disabled ModeRUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Background Window Time Stop to RUN Mode TransitionWords per Sweep = Ovrpre %S Reference Timed ContactsGenius Bus Controller Switching Fault Categories Fault DetectionChanging Fault Category Actions Fault Zoom Help Text for Redundancy Error Codes PLC Fault TableFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Maskable Fault Group Descriptions Fault Actions in a CPU Redundancy SystemUserConfigurable Maskable Fault Group ActionsNon-Maskable Fault Action Descriptions Non-Maskable Fault Group DescriptionsOn-Line Repair Maintaining Parallel Bus TerminationOn-Line Repair Recommendations Redundancy Communications Module and Cables Power SupplyRacks Central Processor UnitRedundancy Communications Link Failures Bus Transmitter ModuleGenius Bus Controller GeniusBlocks Genius BusRedundancy Alternatives Appendix Redundancy AlternativesRedundancy Option Key See Table PLC RedundancyOptionsSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index