State Industries GFK-0827 manual Series 90-70 Redundancy Through Application Logic

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Series 90-70 Redundancy Through Application Logic

The following restrictions apply using the current Series 90-70 for redundancy applications requiring synchronization (these restrictions do not apply to the Hot Standby CPU Redundancy product).

HDo not use transitional contacts or coils since this information cannot be transferred across the link.

HAvoid using timers, counters or PID in program blocks which are not called every sweep otherwise timer durations may not match up when control is transferred.

HSince PID keeps the actual real time clock in its data structure, you cannot simply execute it all the time while updating its entire data structure. You must omit the clock portion of the data structure when you do the transfer. Another safer method would be to keep the backup unit in manual mode while forcing the manual register to the output of the master. When the switch-over occurs, put the PID in auto.

HThe time of day clock cannot be shared between PLCs, therefore it cannot be used to make program decisions.

HDo not use MCRs since the internal value of the MCR cannot be transferred between systems.

HDo not expect information that comes in to the system from an external communications device to be the same in both systems. The communications can change data in one system before it is updated in another.

HAvoid using fault contacts and fault table information to base critical program decisions, some of the information is not available to be passed between systems.

HAvoid using the timed contacts since the internal PLC's real time clocks will not match.

HLocal program block memory (%L) cannot be transferred between the PLCs, therefore data that must be shared should be restricted to the transferred memories.

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Series 90-70 Hot Standby CPU Redundancy User's Guide - December 1993

GFK-0827

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Contents GE Fanuc Automation GFL±002 Content of this Manual Related PublicationsPreface We Welcome Your Comments and SuggestionsContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Chapter Introduction Hot Standby CPU Redundancy ProductGFK-0827 Features of the Hot Standby CPU Redundancy Product Benefits of the Hot Standby CPU Redundancy ProductLocal I/O System Systems for Hot Standby CPU Redundancy SystemsGenius I/O System Cable ConnectionsBasic Hot Standby Operation Control StrategySynchronized Hot Standby CPU Redundancy System Configuration Redundancy CPU Module Redundancy Communications ModuleSynchronized CPUs Bumpless SwitchingSwitch to Backup Unit Time Effect on Scan TimeOn-Line Repair Configurable Backup Data SizeOn-Line Programming Configuration Requirements Programming ConsiderationsDefinition of Terms Term DefinitionCommonly Used Acronyms Acronym DefinitionChapter System Components Redundancy CPUCapacities for Redundancy CPU, IC697CPU780 Watchdog TimerCPU Architecture CPU Features Redundancy CPU IC697CPUCPU Mode Switch Valid Operating Mode SelectionCPU Status LEDs Memor y Protect KeyswitchBattery Connectors Expansion Memory Boards for CPU Serial Port ConnectorExpansion Memory Board RCM Features Redundancy Communications ModuleRCM System Status Leds Board OKRCM Connectors Unit Selection PushbuttonLED Status Indicators Bus Transmitter ModuleBTM Connectors Bus Receiver ModuleGenius Bus Controller Bus Signal TerminationBRM Connectors Genius Bus Controller User Features GBC Connectors RacksChapter Configuration Configuring a Hot Standby CPU Redundancy SystemSystem Configuration Basic Redundancy System SetupLogicmaster 90 Configuration Redundancy System RequirementsScreens for Fault Category Configuration Monitor or Online modeConfiguration with Logicmaster Handling FoldersConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Background Window Normal Sweep ModeRedund Type Constant Window Sweep Mode Constant Sweep ModeShared I/O Ctrl StrgyFail Wait Shared I/O Data Parameters Shared I/O Reference ValuesTransfer Data Size Reference Type ReferenceSize CalculationforNumberofBytesConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Configuration of a Genius Bus Controller Paired GBC ParameterSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Power-Up Sequence of a Redundant CPU Chapter OperationIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy Synchronous Scan First Data Transfer %I, %AI and SynchronizationData Transfer from Backup Unit to Active Unit Switching Control to Backup Unit Second Data Transfer %Q, %AQ, %R, and %MRole Switch Svcreq References for CPU Redundancy Definition for% S Reference for Redundancy StatusRedundancy CPU Considerations RUN Disabled Mode Differences in Operation for CPURUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Stop to RUN Mode Transition Background Window TimeWords per Sweep = Timed Contacts Ovrpre %S ReferenceGenius Bus Controller Switching Fault Detection Fault CategoriesChanging Fault Category Actions PLC Fault Table Fault Zoom Help Text for Redundancy Error CodesFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Fault Actions in a CPU Redundancy System Maskable Fault Group DescriptionsMaskable Fault Group Actions UserConfigurableNon-Maskable Fault Group Descriptions Non-Maskable Fault Action DescriptionsOn-Line Repair Recommendations On-Line RepairMaintaining Parallel Bus Termination Central Processor Unit Power SupplyRacks Redundancy Communications Module and CablesGenius Bus Controller Redundancy Communications Link FailuresBus Transmitter Module Genius Bus GeniusBlocksAppendix Redundancy Alternatives Redundancy AlternativesRedundancy Option Key See Table RedundancyOptions PLCSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index