State Industries GFK-0827 manual Redundancy Communications Link Failures, Bus Transmitter Module

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If an RCM fault is detected, proceed as follows:

HSTOP the unit with the suspected bad RCM.

HTurn power off at that rack.

HUnplug the terminated cable from the RCM and replace the module.

HReconnect the terminated cable.

HPower-up the rack (mode switch is still in STOP).

HVerify that the REMOTE ACTIVE and REMOTE READY LEDs are on, or look at the %S bits in the stopped unit. Note that the RCM LEDs only update if the board is not faulted.

HSwitch the repaired unit to RUN.

Redundancy Communications Link Failures

There are two types of Redundancy Communications Link failures; a ºLink Timeoutº and a ºHard Link Failureº. When a Link Timeout occurs, the RCM BOARD OK LED will remain ON and the LOCALREADY and LOCALACTIVE LEDs will continue to reflect the status of the Local unit. The REMOTE ACTIVE and REMOTE READY LEDs will not be updated by the Remote unit until the link is reinitialized by storing a configuration or power cycling either unit. When a Hard Link Failure occurs, all five RCM LEDs will be OFF. A power cycle of the Local unit is required to attempt to reinitialize the failed link.

Bus Transmitter Module

A fault in the BTM is treated just like a fault in the RCM. It is only fatal if the fault prevents communications to any expansion racks within the system.

Failure of the BTM module may not easily be distinguished from an RCM cable failure or even an RCM failure. However, most failure modes of the BTM can be isolated to the BTM. When a BTM fails, the system will respond as described for the RCM and cable failure, it will only fault the active PLC if the active PLC has expansion racks with critical components installed.

The BTM can be replaced by removing power from the rack and replacing the BTM. When power is restored to the CPU, the CPU will obtain synchronization with the active system and either take control or become the backup CPU.

Genius Bus Controller

In a synchronized Hot Standby CPU Redundancy system, all GBC faults are considered fatal. The failure of a Genius bus controller will be detected and isolated by the PLC. If a GBC fails in the active PLC, the active PLC will fail and the backup will assume control.

The GBC can be replaced by removing power from the rack and replacing the GBC. When power is restored to the CPU, the CPU will obtain synchronization with the active system and either take control or become the backup CPU.

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Series 90-70 Hot Standby CPU Redundancy User's Guide ± December 1993

GFK-0827

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Contents GE Fanuc Automation GFL±002 Related Publications Content of this ManualWe Welcome Your Comments and Suggestions PrefaceContents Chapter System Components Chapter Configuration Chapter Operation System Operation Fault Detection and Control Actions Synchronized Hot Standby CPU Redundancy System Configuration Contents Hot Standby CPU Redundancy Product Chapter IntroductionGFK-0827 Benefits of the Hot Standby CPU Redundancy Product Features of the Hot Standby CPU Redundancy ProductGenius I/O System Systems for Hot Standby CPU Redundancy SystemsLocal I/O System Cable ConnectionsControl Strategy Basic Hot Standby OperationSynchronized Hot Standby CPU Redundancy System Configuration Redundancy Communications Module Redundancy CPU ModuleSwitch to Backup Unit Time Bumpless SwitchingSynchronized CPUs Effect on Scan TimeConfigurable Backup Data Size On-Line ProgrammingOn-Line Repair Programming Considerations Configuration RequirementsTerm Definition Definition of TermsAcronym Definition Commonly Used AcronymsRedundancy CPU Chapter System ComponentsWatchdog Timer CPU ArchitectureCapacities for Redundancy CPU, IC697CPU780 Redundancy CPU IC697CPU CPU FeaturesValid Operating Mode Selection CPU Mode SwitchMemor y Protect Keyswitch Battery ConnectorsCPU Status LEDs Serial Port Connector Expansion Memory BoardExpansion Memory Boards for CPU Redundancy Communications Module RCM FeaturesBoard OK RCM System Status LedsUnit Selection Pushbutton RCM ConnectorsBus Transmitter Module LED Status IndicatorsBus Receiver Module BTM ConnectorsBus Signal Termination BRM ConnectorsGenius Bus Controller Genius Bus Controller User Features Racks GBC ConnectorsConfiguring a Hot Standby CPU Redundancy System Chapter ConfigurationLogicmaster 90 Configuration Basic Redundancy System SetupSystem Configuration Redundancy System RequirementsMonitor or Online mode Screens for Fault Category ConfigurationHandling Folders Configuration with LogicmasterConfiguration of a Redundancy CPU Module GFK-0827 Redundant CPU Requirements Normal Sweep Mode Redund TypeBackground Window Constant Sweep Mode Constant Window Sweep ModeCtrl Strgy Fail WaitShared I/O Shared I/O Reference Values Shared I/O Data ParametersReference Type ReferenceSize CalculationforNumberofBytes Transfer Data SizeConfiguring a CPU Expansion Memory Board Configuration of a Redundancy Communications Module Configuration Paired GBC Parameter Configuration of a Genius Bus ControllerSerial Bus Address Configuring a Primary Redundant PLC Select the Redundancy CPU Module Select an Expansion Memory Board Configure the Redundant Communications Module Configure a Genius Bus Controller Configuration Configure Genius I/O Blocks Configure the Bus Transmitter Module Configuring a Secondary Redundant PLC Change Redund Type GFK-0827 Chapter Operation Power-Up Sequence of a Redundant CPUIncompatible Configurations Resynchronization of the Redundant CPU Hot-Standby Redundancy Control Strategy First Data Transfer %I, %AI and Synchronization Synchronous ScanData Transfer from Backup Unit to Active Unit Second Data Transfer %Q, %AQ, %R, and %M Switching Control to Backup UnitRole Switch Svcreq Definition for% S Reference for Redundancy Status References for CPU RedundancyRedundancy CPU Considerations Differences in Operation for CPU RUN Disabled ModeRUN/ENABLED Locrdy Locact Remrdy Remact Configuration of Fault Actions Background Window Time Stop to RUN Mode TransitionWords per Sweep = Ovrpre %S Reference Timed ContactsGenius Bus Controller Switching Fault Categories Fault DetectionChanging Fault Category Actions Fault Zoom Help Text for Redundancy Error Codes PLC Fault TableFaulting RCMs, Losing Links, and Terminating Communications GFK-0827 Maskable Fault Group Descriptions Fault Actions in a CPU Redundancy SystemUserConfigurable Maskable Fault Group ActionsNon-Maskable Fault Action Descriptions Non-Maskable Fault Group DescriptionsOn-Line Repair Maintaining Parallel Bus TerminationOn-Line Repair Recommendations Racks Power SupplyCentral Processor Unit Redundancy Communications Module and CablesRedundancy Communications Link Failures Bus Transmitter ModuleGenius Bus Controller GeniusBlocks Genius BusRedundancy Alternatives Appendix Redundancy AlternativesRedundancy Option Key See Table PLC RedundancyOptionsSeries 90-70 Redundancy Through Application Logic Index Index Index Index Index