Motorola I580 service manual Chapter Basic Level Test Modes and Procedures

Page 11

 

Preventive Maintenance

21

 

Mechanical and Electrical Checks

22

 

SIM Card Swap Test

22

 

Accessory Swap Test

23

 

Lockup Test

23

 

Battery Connections Test

24

 

Testing the GPS Receiver

24

 

Voltage Recognition Test

25

 

Self-Test Procedures

25

 

Passcode Test

26

 

Programming Menu Settings Check

26

 

Call Performance Test

31

CHAPTER 6

BASIC LEVEL TEST MODES AND PROCEDURES

33

 

Test Modes

33

 

Entering Debug Mode

33

 

Trace Mode Display Screens

34

 

Entering Test Mode

36

 

Test Mode Test Procedures

36

 

Audio Loopback Test

36

 

ESN and IMEI Matching Test

37

 

Debug Check

37

 

Technician Test Procedures

40

 

Programming the i580 Unit

41

 

Connecting the Unit to the RSS Workstation

41

 

Codeplug Help

42

 

Codeplug Troubleshooting

42

CHAPTER 7

PREPARING FOR FIELD LEVEL TESTING

43

 

Preparing Equipment for Testing

43

 

Calibrating Equipment

43

 

Checking the RF Cable

43

 

Strong-Signal Environments

43

 

Protecting Static-Sensitive Devices

43

 

Using RSS

44

 

Connecting an i DEN Unit to the R-2660

44

 

Operating the R-2660

46

 

Disassembling and Reassembling the Unit

47

 

Disassembly Sequence Flowchart

47

 

Assembly/Disassembly Procedures

47

 

Remove Battery Cover

48

 

Remove:

48

 

Install:

48

 

Remove Battery

49

 

Remove:

49

 

Remove SIM Card

50

 

Remove:

50

 

Remove Antenna

50

 

Remove Back Housing

52

 

Remove:

52

 

Install:

52

 

Remove Main Board, Keypad

53

 

Remove:

53

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68P80401P05

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Contents IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Medical Devices Electro Magnetic Interference CompatibilityCleaning and Drying Considerations Accessory Safety InformationSafety and General Information Model Numbering System Model InformationGeneral Receiver Transmitter Model SpecificationsContents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits How This Manual Is Organized PrefaceWho Should Use This Manual Related Publications Conventions Used in This ManualIDEN Digital Modulation Technology OverviewSpectrum of iDEN Quad 16QAM RF Transmission Bursts IDEN Voice Compression TechnologyCalling Area Coverage MOTOtalk Bluetooth Wireless SystemGlobal Positioning System GPS Section To remove a SIM card Figure SIM CardsRemoving and Inserting a SIM Card To insert a SIM card Figure Removing a SIM CardI580 Features FEATURES, ICONS, and IndicatorsMain Menu Icons Display IconsStatus Icons DISPLAYS, MESSAGES, and Alerts Power-Up SequenceMessages Power-Down SequenceSelf-Test Errors Self-Test Reset ErrorsService Messages Service MessagesAlert Tones Alert TonesAlert Tones Alert Tones To set unit to vibrate for all calls Using the Optional Vibrate FunctionVibrator Settings From the main menu, select Settings 2-Way Radio Alert Type Reference Unit Preparing for Basic Level TestingReference Accessories Test EquipmentTest Conditions Reset ConditionBasic Level Checks and Self Tests Customer CareTo clean the unit takes approximately 3 minutes Basic-Level Test ChecklistPreventive Maintenance Basic-Level Test ChecklistSIM Card Swap test time is approximately 5 minutes Mechanical and Electrical ChecksSIM Card Swap Test Shock and Pressure test time is approximately 3 minutesLockup Test time is approximately 6 minutes Accessory Swap TestAccessory Swap test time is approximately 5 minutes Lockup TestTo test the GPS Receiver Battery Connections TestTesting the GPS Receiver Battery Connections test time is approximately 5 minutesVoltage Recognition test time is approximately 4 minutes Self-Test ProceduresVoltage Recognition Test Passcode test time is approximately 5 minutes Programming Menu Settings CheckPasscode Test Phone Calls Features From the main menu, select Settings Display/Info ContrastWay Radio Options Personalize Volume FeaturesSecurity Features From the main menu, select Settings Security GPS PIN Call Performance Test Advanced FeaturesCall Performance test time is approximately 7 minutes Test Modes Basic Level Test Modes and ProceduresEntering Debug Mode To enter Debug/Trace ModeDisplay Screens Trace Mode Display ScreensGPS Audio Loopback Test Test Mode Test ProceduresEntering Test Mode To enter Test ModeESN/IMEI Matching test time is approximately 6 minutes ESN and Imei Matching TestDebug Check Audio Loopback test time is approximately 3 minutesTo monitor the data in the unit 68P80401P05 Technician Test Procedures Programming the i580 Unit Connecting the Unit to the RSS WorkstationCodeplug Help Codeplug TroubleshootingTo access the codeplug Help topic in Windows Preparing Equipment for Testing Preparing for Field Level TestingConnecting an iDEN Unit to the R-2660 Using RSSTo connect the unit to the R-2660 Typical R-2660 SetupRF Zone Fields and Values To enter Initial Registration modeOperating the R-2660 Disassembling and Reassembling the Unit Disassembly Sequence FlowchartAssembly/Disassembly Procedures Remove Remove Battery CoverInstall Remove Battery Remove Antenna Remove SIM CardPreparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Procedure to remove flip assembly Remove Flip AssemblyPreparing for Field Level Testing Remove Flip Assembly Procedure to install flip assembly Install Flip AssemblyPreparing for Field Level Testing Install Flip Assembly I580 Component Parts List Exploded View and Parts ListI580 Exploded View Field Level Test Modes and Procedures Required Test Equipment Field-Level Test ChecklistDone Technical Tests Pass Fail Field-Level Test ChecklistRegistration/Call Test See the Strong Signal Environment sectionR-2660 Signal Quality Error SQE TestSee Entering Test Mode Press Menu, Edit TX Power TestPass Bit Error Rate BER TestPower-Up Test Keypad Test Use this test to check the audio portion of the unit Audio TestReset Reset TestTo perform the reset log test Reset Log TestModel Assembly MA Test Mode Test Use this test on a unit to check its GPS functionality GPS Global Positioning System Receiver TestYes Bluetooth Test This Page intentionally left blank Recommended Equipment Mechanical Parts Rework and RepairRework/Repair Requirements Recommended ToolsRecommended Supplies Components Identification Board PreparationInstallation Procedure Mechanical Parts Rework ProcedureRemoval Procedure Land Preparation Procedure5 J752 Audio Jack 4 J600 RF Connector6 J401 30 Pin Board-to-Flex Connector 9 M105 Battery Contact 7 J400 80 Pin Board-to Flex Connector8 M002 Simm Connector 11 J753 Microphone Socket SW-all Key/Switch10 M2 2 Pin-Contact 13 D401 through D412 LED Domestic Orders Ordering Replacement Parts and KitsCustomer Service Replacement PartsTable A-1 Replacement KitsMid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Table A-3. Recommended Programming Equipment Recommended Test Equipment and ToolsRecommended Programming Equipment Table A-2. Recommended Test Equipment and ToolsTTY Table A-4. Recommended Software@68P80401P05@
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