Motorola I580 4 J600 RF Connector, 5 J752 Audio Jack, 6 J401 30 Pin Board-to-Flex Connector

Page 96

MECHANICAL PARTS REWORK AND REPAIR: Mechanical Parts Rework Procedure

NOTE: Indium Indalloy NC771 flux pen (Motorola P/N 1185768C01) must be used for rework of bottom connector, RF connector and switches.

NOTE: NO FINAL FLUX CLEAN UP IS ALLOWED to avoid flux spreading over/inside gold contacts/mechanism.

NOTE: No touch ups are allowed (fill lands with a good amount of solder to avoid unsolder leads). Degradation of component material will affect fit and/or function and may cause future failures.

9.5.4J600 RF Connector

Top 330ºC - Bottom 100ºC

N-P07

OK Industries 151/min

Pace 6/7

“F” over M105, and “F” over J600 during Installation Procedure.

NOTE: Use Flux Pen Indium-Indalloy NC771 ONLY (Motorola P/N 1185768C01). Use flux sparingly.

9.5.5J752 Audio Jack

Top 330ºC - Bottom 100ºC

N-P20

OK Industries 151/min

Pace 6/7

Modified “F” over J752 during Installation Procedure.

9.5.6J401 (30 Pin Board-to-Flex Connector)

Top 330ºC - Bottom 100ºC

N-Q07

OK Industries	151/min	“I” over M002 & part of SH 3 during Removal
Pace	6/7	Procedure.
Pace	6/7

“L” over M002 & J401 during Installation Procedure.

NOTE: Tack down a couple of leads if necessary

68P80401P05

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Contents IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Electro Magnetic Interference Compatibility Medical DevicesAccessory Safety Information Cleaning and Drying ConsiderationsSafety and General Information Model Information Model Numbering SystemModel Specifications General Receiver TransmitterContents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits Preface Who Should Use This ManualHow This Manual Is Organized Conventions Used in This Manual Related PublicationsOverview IDEN Digital Modulation TechnologySpectrum of iDEN Quad 16QAM IDEN Voice Compression Technology RF Transmission BurstsCalling Area Coverage Bluetooth Wireless System Global Positioning System GPS SectionMOTOtalk SIM Cards Removing and Inserting a SIM CardTo remove a SIM card Figure Removing a SIM Card To insert a SIM card FigureFEATURES, ICONS, and Indicators I580 FeaturesDisplay Icons Main Menu IconsStatus Icons Power-Up Sequence DISPLAYS, MESSAGES, and AlertsPower-Down Sequence Self-Test ErrorsSelf-Test Reset Errors MessagesService Messages Service MessagesAlert Tones Alert TonesAlert Tones Alert Tones Using the Optional Vibrate Function Vibrator SettingsTo set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type Preparing for Basic Level Testing Reference AccessoriesTest Equipment Reference UnitReset Condition Basic Level Checks and Self TestsCustomer Care Test ConditionsBasic-Level Test Checklist Preventive MaintenanceBasic-Level Test Checklist To clean the unit takes approximately 3 minutesMechanical and Electrical Checks SIM Card Swap TestShock and Pressure test time is approximately 3 minutes SIM Card Swap test time is approximately 5 minutesAccessory Swap Test Accessory Swap test time is approximately 5 minutesLockup Test Lockup Test time is approximately 6 minutesBattery Connections Test Testing the GPS ReceiverBattery Connections test time is approximately 5 minutes To test the GPS ReceiverSelf-Test Procedures Voltage Recognition TestVoltage Recognition test time is approximately 4 minutes Programming Menu Settings Check Passcode TestPasscode test time is approximately 5 minutes From the main menu, select Settings Display/Info Contrast Phone Calls FeaturesWay Radio Options Volume Features Security FeaturesPersonalize From the main menu, select Settings Security GPS PIN Advanced Features Call Performance TestCall Performance test time is approximately 7 minutes Basic Level Test Modes and Procedures Entering Debug ModeTo enter Debug/Trace Mode Test ModesTrace Mode Display Screens Display ScreensGPS Test Mode Test Procedures Entering Test ModeTo enter Test Mode Audio Loopback TestESN and Imei Matching Test Debug CheckAudio Loopback test time is approximately 3 minutes ESN/IMEI Matching test time is approximately 6 minutesTo monitor the data in the unit 68P80401P05 Technician Test Procedures Connecting the Unit to the RSS Workstation Programming the i580 UnitCodeplug Troubleshooting To access the codeplug Help topic in WindowsCodeplug Help Preparing for Field Level Testing Preparing Equipment for TestingUsing RSS Connecting an iDEN Unit to the R-2660Typical R-2660 Setup To connect the unit to the R-2660To enter Initial Registration mode Operating the R-2660RF Zone Fields and Values Disassembly Sequence Flowchart Assembly/Disassembly ProceduresDisassembling and Reassembling the Unit Remove Battery Cover InstallRemove Remove Battery Remove SIM Card Remove AntennaPreparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Remove Flip Assembly Procedure to remove flip assemblyPreparing for Field Level Testing Remove Flip Assembly Install Flip Assembly Procedure to install flip assemblyPreparing for Field Level Testing Install Flip Assembly Exploded View and Parts List I580 Component Parts ListI580 Exploded View Field Level Test Modes and Procedures Field-Level Test Checklist Required Test EquipmentField-Level Test Checklist Done Technical Tests Pass FailSee the Strong Signal Environment section Registration/Call TestSignal Quality Error SQE Test R-2660TX Power Test See Entering Test Mode Press Menu, EditBit Error Rate BER Test PassPower-Up Test Keypad Test Audio Test Use this test to check the audio portion of the unitReset Test ResetReset Log Test To perform the reset log testModel Assembly MA Test Mode Test GPS Global Positioning System Receiver Test Use this test on a unit to check its GPS functionalityYes Bluetooth Test This Page intentionally left blank Mechanical Parts Rework and Repair Recommended EquipmentRecommended Tools Recommended SuppliesRework/Repair Requirements Board Preparation Components IdentificationMechanical Parts Rework Procedure Removal ProcedureLand Preparation Procedure Installation Procedure4 J600 RF Connector 6 J401 30 Pin Board-to-Flex Connector5 J752 Audio Jack 7 J400 80 Pin Board-to Flex Connector 8 M002 Simm Connector9 M105 Battery Contact SW-all Key/Switch 10 M2 2 Pin-Contact11 J753 Microphone Socket 13 D401 through D412 LED Ordering Replacement Parts and Kits Customer ServiceReplacement Parts Domestic OrdersReplacement Kits Table A-1Mid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Recommended Test Equipment and Tools Recommended Programming EquipmentTable A-2. Recommended Test Equipment and Tools Table A-3. Recommended Programming EquipmentTable A-4. Recommended Software TTY@68P80401P05@

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