Motorola I580 service manual 13 D401 through D412 LED

Page 99

MECHANICAL PARTS REWORK AND REPAIR: Mechanical Parts Rework Procedure

9.5.13 D401 through D412 (LED)

Top 330ºC - No Bottom Heat

N-Q07

OK Industries	151/min	“I” over nearby SW during Removal Procedure.
Pace	6/7	“I” over nearby SW & “A” over LED during
		Installation Procedure.

Orientation

NOTE: Use Liquid Flux Indium-Indalloy NC771 ONLY. Use flux sparingly.

NOTE: Always protect switches from heat and Flux intrusion to avoid component malfunction.

84	68P80401P05

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Contents IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Medical Devices Electro Magnetic Interference CompatibilityCleaning and Drying Considerations Accessory Safety InformationSafety and General Information Model Numbering System Model InformationGeneral Receiver Transmitter Model SpecificationsContents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits Preface Who Should Use This ManualHow This Manual Is Organized Related Publications Conventions Used in This ManualIDEN Digital Modulation Technology OverviewSpectrum of iDEN Quad 16QAM RF Transmission Bursts IDEN Voice Compression TechnologyCalling Area Coverage Bluetooth Wireless System Global Positioning System GPS SectionMOTOtalk SIM Cards Removing and Inserting a SIM CardTo remove a SIM card Figure To insert a SIM card Figure Removing a SIM CardI580 Features FEATURES, ICONS, and IndicatorsMain Menu Icons Display IconsStatus Icons DISPLAYS, MESSAGES, and Alerts Power-Up SequenceMessages Power-Down SequenceSelf-Test Errors Self-Test Reset ErrorsService Messages Service MessagesAlert Tones Alert TonesAlert Tones Alert Tones Using the Optional Vibrate Function Vibrator SettingsTo set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type Reference Unit Preparing for Basic Level TestingReference Accessories Test EquipmentTest Conditions Reset ConditionBasic Level Checks and Self Tests Customer CareTo clean the unit takes approximately 3 minutes Basic-Level Test ChecklistPreventive Maintenance Basic-Level Test ChecklistSIM Card Swap test time is approximately 5 minutes Mechanical and Electrical ChecksSIM Card Swap Test Shock and Pressure test time is approximately 3 minutesLockup Test time is approximately 6 minutes Accessory Swap TestAccessory Swap test time is approximately 5 minutes Lockup TestTo test the GPS Receiver Battery Connections TestTesting the GPS Receiver Battery Connections test time is approximately 5 minutesSelf-Test Procedures Voltage Recognition TestVoltage Recognition test time is approximately 4 minutes Programming Menu Settings Check Passcode TestPasscode test time is approximately 5 minutes Phone Calls Features From the main menu, select Settings Display/Info ContrastWay Radio Options Volume Features Security FeaturesPersonalize From the main menu, select Settings Security GPS PIN Call Performance Test Advanced FeaturesCall Performance test time is approximately 7 minutes Test Modes Basic Level Test Modes and ProceduresEntering Debug Mode To enter Debug/Trace ModeDisplay Screens Trace Mode Display ScreensGPS Audio Loopback Test Test Mode Test ProceduresEntering Test Mode To enter Test ModeESN/IMEI Matching test time is approximately 6 minutes ESN and Imei Matching TestDebug Check Audio Loopback test time is approximately 3 minutesTo monitor the data in the unit 68P80401P05 Technician Test Procedures Programming the i580 Unit Connecting the Unit to the RSS WorkstationCodeplug Troubleshooting To access the codeplug Help topic in WindowsCodeplug Help Preparing Equipment for Testing Preparing for Field Level TestingConnecting an iDEN Unit to the R-2660 Using RSSTo connect the unit to the R-2660 Typical R-2660 SetupTo enter Initial Registration mode Operating the R-2660RF Zone Fields and Values Disassembly Sequence Flowchart Assembly/Disassembly ProceduresDisassembling and Reassembling the Unit Remove Battery Cover InstallRemove Remove Battery Remove Antenna Remove SIM CardPreparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Procedure to remove flip assembly Remove Flip AssemblyPreparing for Field Level Testing Remove Flip Assembly Procedure to install flip assembly Install Flip AssemblyPreparing for Field Level Testing Install Flip Assembly I580 Component Parts List Exploded View and Parts ListI580 Exploded View Field Level Test Modes and Procedures Required Test Equipment Field-Level Test ChecklistDone Technical Tests Pass Fail Field-Level Test ChecklistRegistration/Call Test See the Strong Signal Environment sectionR-2660 Signal Quality Error SQE TestSee Entering Test Mode Press Menu, Edit TX Power TestPass Bit Error Rate BER TestPower-Up Test Keypad Test Use this test to check the audio portion of the unit Audio TestReset Reset TestTo perform the reset log test Reset Log TestModel Assembly MA Test Mode Test Use this test on a unit to check its GPS functionality GPS Global Positioning System Receiver TestYes Bluetooth Test This Page intentionally left blank Recommended Equipment Mechanical Parts Rework and RepairRecommended Tools Recommended SuppliesRework/Repair Requirements Components Identification Board PreparationInstallation Procedure Mechanical Parts Rework ProcedureRemoval Procedure Land Preparation Procedure4 J600 RF Connector 6 J401 30 Pin Board-to-Flex Connector5 J752 Audio Jack 7 J400 80 Pin Board-to Flex Connector 8 M002 Simm Connector9 M105 Battery Contact SW-all Key/Switch 10 M2 2 Pin-Contact11 J753 Microphone Socket 13 D401 through D412 LED Domestic Orders Ordering Replacement Parts and KitsCustomer Service Replacement PartsTable A-1 Replacement KitsMid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Table A-3. Recommended Programming Equipment Recommended Test Equipment and ToolsRecommended Programming Equipment Table A-2. Recommended Test Equipment and ToolsTTY Table A-4. Recommended Software@68P80401P05@

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