Motorola I580 service manual Accessory Safety Information, Cleaning and Drying Considerations

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SAFETY AND GENERAL INFORMATION

POperational Warnings

For Vehicles Equipped with an Air Bag

Do not place a portable radio product in the area over the air bag or in the air bag deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag deployment area and the air bag inflates, the radio product may be propelled with great force and cause serious injury to occupants of the vehicle.

Potentially Explosive Atmospheres

Turn off your radio product prior to entering any area with a potentially explosive atmosphere, unless it is a radio product type especially qualified for use in such areas as “Intrinsically Safe” (for example, Factory Mutual, CSA, or US approved). Do not remove, install, or charge batteries in such areas. Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death.

NOTE: The areas with potentially explosive atmospheres referred to above include fueling areas such as below decks on boats; fuel or chemical transfer or storage facilities; areas where the air contains chemicals or particles, such as grain, dust or metal powders; and any other area where you would normally be advised to turn off your vehicle engine. Areas with potentially explosive atmospheres are often, but not always, posted.

Blasting Caps and Areas

To avoid possible interference with blasting operations, turn off your radio product when you are near electrical blasting caps, in a blasting area, or in areas posted: “Turn off two-way radio”. Obey all signs and instructions.

Cleaning and Drying Considerations

Using a leather carry case may help protect the surfaces and help prevent liquids (e.g., rain) from entering into the interior of the radio product. This product is not water proof, and exposing the unit to liquids may result in permanent damage to the unit.

If your radio product interior gets wet, then do not try to accelerate drying with the use of an oven or a dryer as this will damage the radio product and void the warranty. Instead, do the following:

1.Immediately power off the radio product.

2.Remove Battery and SIM card (if so equipped) from radio product.

3.Shake excess liquid from radio product.

4.Place the radio product and battery in an area that is at room temperature and has good air flow.

5.Let the radio product, battery, and SIM card dry for 72 hours before reconnecting the battery and/or powering on the radio product.

FOperational Cautions

Antennas

Do not use any portable radio product that has a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn can result.

Batteries

All batteries can cause property damage and/or bodily injury, such as burns if a conductive material, such as jewelry, keys, or beaded chains touches exposed terminals. The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal objects.

If the radio product does not work after following the steps listed above, contact your dealer for servicing information.

Clean the external surfaces of the radio product with a damp cloth, using a mild solution of dishwashing detergent and water. Some household cleaners may contain chemicals that could seriously damage the radio product. Avoid the use of any petroleum-based solvent cleaners. Also, avoid applying liquids directly on the radio product.

Accessory Safety Information

IMPORTANT: SAVE THESE ACCESSORY SAFETY INSTRUCTIONS

Before using any battery or battery charger, read all the instructions for and cautionary markings on (1) the battery,

(2) the battery charger, which may include a separate wall- mounted power supply or transformer, and (3) the radio product using the battery.

Do not expose any battery charger to water, rain, or snow as they are designed for indoor or in-vehicle use only.

PWARNING: To reduce the risk of injury, charge only the rechargeable batteries listed in the Accessories section of this manual. Other types of batteries may burst, causing personal injury and damage.

To reduce the risk of damage to the cord or plug, pull by the plug rather than the cord when you disconnect the battery charger from the power source outlet.

Do not operate any battery charger with a damaged cord or plug — replace them immediately.

Battery chargers may become warm during operation, but not hot. If it becomes hot to the touch, unplug it from the power outlet immediately and discontinue its use.

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Contents IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Electro Magnetic Interference Compatibility Medical DevicesAccessory Safety Information Cleaning and Drying ConsiderationsSafety and General Information Model Information Model Numbering SystemModel Specifications General Receiver TransmitterContents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits Preface Who Should Use This ManualHow This Manual Is Organized Conventions Used in This Manual Related PublicationsOverview IDEN Digital Modulation TechnologySpectrum of iDEN Quad 16QAM IDEN Voice Compression Technology RF Transmission BurstsCalling Area Coverage Bluetooth Wireless System Global Positioning System GPS SectionMOTOtalk SIM Cards Removing and Inserting a SIM CardTo remove a SIM card Figure Removing a SIM Card To insert a SIM card FigureFEATURES, ICONS, and Indicators I580 FeaturesDisplay Icons Main Menu IconsStatus Icons Power-Up Sequence DISPLAYS, MESSAGES, and AlertsSelf-Test Reset Errors Power-Down SequenceSelf-Test Errors MessagesService Messages Service MessagesAlert Tones Alert TonesAlert Tones Alert Tones Using the Optional Vibrate Function Vibrator SettingsTo set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type Test Equipment Preparing for Basic Level TestingReference Accessories Reference UnitCustomer Care Reset ConditionBasic Level Checks and Self Tests Test ConditionsBasic-Level Test Checklist Basic-Level Test ChecklistPreventive Maintenance To clean the unit takes approximately 3 minutesShock and Pressure test time is approximately 3 minutes Mechanical and Electrical ChecksSIM Card Swap Test SIM Card Swap test time is approximately 5 minutesLockup Test Accessory Swap TestAccessory Swap test time is approximately 5 minutes Lockup Test time is approximately 6 minutesBattery Connections test time is approximately 5 minutes Battery Connections TestTesting the GPS Receiver To test the GPS ReceiverSelf-Test Procedures Voltage Recognition TestVoltage Recognition test time is approximately 4 minutes Programming Menu Settings Check Passcode TestPasscode test time is approximately 5 minutes From the main menu, select Settings Display/Info Contrast Phone Calls FeaturesWay Radio Options Volume Features Security FeaturesPersonalize From the main menu, select Settings Security GPS PIN Advanced Features Call Performance TestCall Performance test time is approximately 7 minutes To enter Debug/Trace Mode Basic Level Test Modes and ProceduresEntering Debug Mode Test ModesTrace Mode Display Screens Display ScreensGPS To enter Test Mode Test Mode Test ProceduresEntering Test Mode Audio Loopback TestAudio Loopback test time is approximately 3 minutes ESN and Imei Matching TestDebug Check ESN/IMEI Matching test time is approximately 6 minutesTo monitor the data in the unit 68P80401P05 Technician Test Procedures Connecting the Unit to the RSS Workstation Programming the i580 UnitCodeplug Troubleshooting To access the codeplug Help topic in WindowsCodeplug Help Preparing for Field Level Testing Preparing Equipment for TestingUsing RSS Connecting an iDEN Unit to the R-2660Typical R-2660 Setup To connect the unit to the R-2660To enter Initial Registration mode Operating the R-2660RF Zone Fields and Values Disassembly Sequence Flowchart Assembly/Disassembly ProceduresDisassembling and Reassembling the Unit Remove Battery Cover InstallRemove Remove Battery Remove SIM Card Remove AntennaPreparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Remove Flip Assembly Procedure to remove flip assemblyPreparing for Field Level Testing Remove Flip Assembly Install Flip Assembly Procedure to install flip assemblyPreparing for Field Level Testing Install Flip Assembly Exploded View and Parts List I580 Component Parts ListI580 Exploded View Field Level Test Modes and Procedures Field-Level Test Checklist Required Test EquipmentField-Level Test Checklist Done Technical Tests Pass FailSee the Strong Signal Environment section Registration/Call TestSignal Quality Error SQE Test R-2660TX Power Test See Entering Test Mode Press Menu, EditBit Error Rate BER Test PassPower-Up Test Keypad Test Audio Test Use this test to check the audio portion of the unitReset Test ResetReset Log Test To perform the reset log testModel Assembly MA Test Mode Test GPS Global Positioning System Receiver Test Use this test on a unit to check its GPS functionalityYes Bluetooth Test This Page intentionally left blank Mechanical Parts Rework and Repair Recommended EquipmentRecommended Tools Recommended SuppliesRework/Repair Requirements Board Preparation Components IdentificationLand Preparation Procedure Mechanical Parts Rework ProcedureRemoval Procedure Installation Procedure4 J600 RF Connector 6 J401 30 Pin Board-to-Flex Connector5 J752 Audio Jack 7 J400 80 Pin Board-to Flex Connector 8 M002 Simm Connector9 M105 Battery Contact SW-all Key/Switch 10 M2 2 Pin-Contact11 J753 Microphone Socket 13 D401 through D412 LED Replacement Parts Ordering Replacement Parts and KitsCustomer Service Domestic OrdersReplacement Kits Table A-1Mid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Table A-2. Recommended Test Equipment and Tools Recommended Test Equipment and ToolsRecommended Programming Equipment Table A-3. Recommended Programming EquipmentTable A-4. Recommended Software TTY@68P80401P05@
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