Motorola I580 service manual Board Preparation, Components Identification

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MECHANICAL PARTS REWORK AND REPAIR: Rework/Repair Requirements:

9.4.2Board Preparation:

•Moisture indicators (white dots) must be removed before rework or baking, and must be placed back on before assembling or re-assembling the radio.

•Audio jack cover (dog house) must be removed (If present) prior to rework or baking.

9.4.3Components Identification

Battery Contacts

Flip Ribbon

Connector

Audio Jack

SIM Ribbon

Connector

Accessory Connector

68P80401P05

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Contents IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Electro Magnetic Interference Compatibility Medical DevicesAccessory Safety Information Cleaning and Drying ConsiderationsSafety and General Information Model Information Model Numbering SystemModel Specifications General Receiver TransmitterContents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits Who Should Use This Manual PrefaceHow This Manual Is Organized Conventions Used in This Manual Related PublicationsOverview IDEN Digital Modulation TechnologySpectrum of iDEN Quad 16QAM IDEN Voice Compression Technology RF Transmission BurstsCalling Area Coverage Global Positioning System GPS Section Bluetooth Wireless SystemMOTOtalk Removing and Inserting a SIM Card SIM CardsTo remove a SIM card Figure Removing a SIM Card To insert a SIM card FigureFEATURES, ICONS, and Indicators I580 FeaturesDisplay Icons Main Menu IconsStatus Icons Power-Up Sequence DISPLAYS, MESSAGES, and AlertsSelf-Test Reset Errors Power-Down SequenceSelf-Test Errors MessagesService Messages Service MessagesAlert Tones Alert TonesAlert Tones Alert Tones Vibrator Settings Using the Optional Vibrate FunctionTo set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type Test Equipment Preparing for Basic Level TestingReference Accessories Reference UnitCustomer Care Reset ConditionBasic Level Checks and Self Tests Test ConditionsBasic-Level Test Checklist Basic-Level Test ChecklistPreventive Maintenance To clean the unit takes approximately 3 minutesShock and Pressure test time is approximately 3 minutes Mechanical and Electrical ChecksSIM Card Swap Test SIM Card Swap test time is approximately 5 minutesLockup Test Accessory Swap TestAccessory Swap test time is approximately 5 minutes Lockup Test time is approximately 6 minutesBattery Connections test time is approximately 5 minutes Battery Connections TestTesting the GPS Receiver To test the GPS ReceiverVoltage Recognition Test Self-Test ProceduresVoltage Recognition test time is approximately 4 minutes Passcode Test Programming Menu Settings CheckPasscode test time is approximately 5 minutes From the main menu, select Settings Display/Info Contrast Phone Calls FeaturesWay Radio Options Security Features Volume FeaturesPersonalize From the main menu, select Settings Security GPS PIN Advanced Features Call Performance TestCall Performance test time is approximately 7 minutes To enter Debug/Trace Mode Basic Level Test Modes and ProceduresEntering Debug Mode Test ModesTrace Mode Display Screens Display ScreensGPS To enter Test Mode Test Mode Test ProceduresEntering Test Mode Audio Loopback TestAudio Loopback test time is approximately 3 minutes ESN and Imei Matching TestDebug Check ESN/IMEI Matching test time is approximately 6 minutesTo monitor the data in the unit 68P80401P05 Technician Test Procedures Connecting the Unit to the RSS Workstation Programming the i580 UnitTo access the codeplug Help topic in Windows Codeplug TroubleshootingCodeplug Help Preparing for Field Level Testing Preparing Equipment for TestingUsing RSS Connecting an iDEN Unit to the R-2660Typical R-2660 Setup To connect the unit to the R-2660Operating the R-2660 To enter Initial Registration modeRF Zone Fields and Values Assembly/Disassembly Procedures Disassembly Sequence FlowchartDisassembling and Reassembling the Unit Install Remove Battery CoverRemove Remove Battery Remove SIM Card Remove AntennaPreparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Remove Flip Assembly Procedure to remove flip assemblyPreparing for Field Level Testing Remove Flip Assembly Install Flip Assembly Procedure to install flip assemblyPreparing for Field Level Testing Install Flip Assembly Exploded View and Parts List I580 Component Parts ListI580 Exploded View Field Level Test Modes and Procedures Field-Level Test Checklist Required Test EquipmentField-Level Test Checklist Done Technical Tests Pass FailSee the Strong Signal Environment section Registration/Call TestSignal Quality Error SQE Test R-2660TX Power Test See Entering Test Mode Press Menu, EditBit Error Rate BER Test PassPower-Up Test Keypad Test Audio Test Use this test to check the audio portion of the unitReset Test ResetReset Log Test To perform the reset log testModel Assembly MA Test Mode Test GPS Global Positioning System Receiver Test Use this test on a unit to check its GPS functionalityYes Bluetooth Test This Page intentionally left blank Mechanical Parts Rework and Repair Recommended EquipmentRecommended Supplies Recommended ToolsRework/Repair Requirements Board Preparation Components IdentificationLand Preparation Procedure Mechanical Parts Rework ProcedureRemoval Procedure Installation Procedure6 J401 30 Pin Board-to-Flex Connector 4 J600 RF Connector5 J752 Audio Jack 8 M002 Simm Connector 7 J400 80 Pin Board-to Flex Connector9 M105 Battery Contact 10 M2 2 Pin-Contact SW-all Key/Switch11 J753 Microphone Socket 13 D401 through D412 LED Replacement Parts Ordering Replacement Parts and KitsCustomer Service Domestic OrdersReplacement Kits Table A-1Mid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Table A-2. Recommended Test Equipment and Tools Recommended Test Equipment and ToolsRecommended Programming Equipment Table A-3. Recommended Programming EquipmentTable A-4. Recommended Software TTY@68P80401P05@

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