Motorola I580 service manual 7 J400 80 Pin Board-to Flex Connector, 8 M002 Simm Connector

Page 97

MECHANICAL PARTS REWORK AND REPAIR: Mechanical Parts Rework Procedure

9.5.7J400 (80 Pin Board-to Flex Connector)

Top 330ºC - Bottom 100ºC

N-P32

OK Industries 151/min

Pace 6/7

“L” over J400 during Installation Procedure.

NOTE: Use Flux Pen Indium-Indalloy NC771 ONLY (Motorola P/N 1185768C01). Use flux sparingly

9.5.8M002 (SIMM Connector)

Top 330ºC - Bottom 100ºC

N-P32

OK Industries 201/min

Pace 8/9

“L” over M002 & J401 during Installation Procedure.

9.5.9M105 (Battery Contact

Top 330ºC - Bottom 100ºC

N-P20

OK Industries	151/min	“F” over J600 during Removal Procedure.
Pace	6/7	“F” over J600 & F over M105 during Installation
		Procedure.

82	68P80401P05

Image 97

Contents IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Medical Devices Electro Magnetic Interference CompatibilityCleaning and Drying Considerations Accessory Safety InformationSafety and General Information Model Numbering System Model InformationGeneral Receiver Transmitter Model SpecificationsContents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits Who Should Use This Manual PrefaceHow This Manual Is Organized Related Publications Conventions Used in This ManualIDEN Digital Modulation Technology OverviewSpectrum of iDEN Quad 16QAM RF Transmission Bursts IDEN Voice Compression TechnologyCalling Area Coverage Global Positioning System GPS Section Bluetooth Wireless SystemMOTOtalk Removing and Inserting a SIM Card SIM CardsTo remove a SIM card Figure To insert a SIM card Figure Removing a SIM CardI580 Features FEATURES, ICONS, and IndicatorsMain Menu Icons Display IconsStatus Icons DISPLAYS, MESSAGES, and Alerts Power-Up SequenceSelf-Test Errors Power-Down SequenceSelf-Test Reset Errors MessagesService Messages Service MessagesAlert Tones Alert TonesAlert Tones Alert Tones Vibrator Settings Using the Optional Vibrate FunctionTo set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type Reference Accessories Preparing for Basic Level TestingTest Equipment Reference UnitBasic Level Checks and Self Tests Reset ConditionCustomer Care Test ConditionsPreventive Maintenance Basic-Level Test ChecklistBasic-Level Test Checklist To clean the unit takes approximately 3 minutesSIM Card Swap Test Mechanical and Electrical ChecksShock and Pressure test time is approximately 3 minutes SIM Card Swap test time is approximately 5 minutesAccessory Swap test time is approximately 5 minutes Accessory Swap TestLockup Test Lockup Test time is approximately 6 minutesTesting the GPS Receiver Battery Connections TestBattery Connections test time is approximately 5 minutes To test the GPS ReceiverVoltage Recognition Test Self-Test ProceduresVoltage Recognition test time is approximately 4 minutes Passcode Test Programming Menu Settings CheckPasscode test time is approximately 5 minutes Phone Calls Features From the main menu, select Settings Display/Info ContrastWay Radio Options Security Features Volume FeaturesPersonalize From the main menu, select Settings Security GPS PIN Call Performance Test Advanced FeaturesCall Performance test time is approximately 7 minutes Entering Debug Mode Basic Level Test Modes and ProceduresTo enter Debug/Trace Mode Test ModesDisplay Screens Trace Mode Display ScreensGPS Entering Test Mode Test Mode Test ProceduresTo enter Test Mode Audio Loopback TestDebug Check ESN and Imei Matching TestAudio Loopback test time is approximately 3 minutes ESN/IMEI Matching test time is approximately 6 minutesTo monitor the data in the unit 68P80401P05 Technician Test Procedures Programming the i580 Unit Connecting the Unit to the RSS WorkstationTo access the codeplug Help topic in Windows Codeplug TroubleshootingCodeplug Help Preparing Equipment for Testing Preparing for Field Level TestingConnecting an iDEN Unit to the R-2660 Using RSSTo connect the unit to the R-2660 Typical R-2660 SetupOperating the R-2660 To enter Initial Registration modeRF Zone Fields and Values Assembly/Disassembly Procedures Disassembly Sequence FlowchartDisassembling and Reassembling the Unit Install Remove Battery CoverRemove Remove Battery Remove Antenna Remove SIM CardPreparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Procedure to remove flip assembly Remove Flip AssemblyPreparing for Field Level Testing Remove Flip Assembly Procedure to install flip assembly Install Flip AssemblyPreparing for Field Level Testing Install Flip Assembly I580 Component Parts List Exploded View and Parts ListI580 Exploded View Field Level Test Modes and Procedures Required Test Equipment Field-Level Test ChecklistDone Technical Tests Pass Fail Field-Level Test ChecklistRegistration/Call Test See the Strong Signal Environment sectionR-2660 Signal Quality Error SQE TestSee Entering Test Mode Press Menu, Edit TX Power TestPass Bit Error Rate BER TestPower-Up Test Keypad Test Use this test to check the audio portion of the unit Audio TestReset Reset TestTo perform the reset log test Reset Log TestModel Assembly MA Test Mode Test Use this test on a unit to check its GPS functionality GPS Global Positioning System Receiver TestYes Bluetooth Test This Page intentionally left blank Recommended Equipment Mechanical Parts Rework and RepairRecommended Supplies Recommended ToolsRework/Repair Requirements Components Identification Board PreparationRemoval Procedure Mechanical Parts Rework ProcedureLand Preparation Procedure Installation Procedure6 J401 30 Pin Board-to-Flex Connector 4 J600 RF Connector5 J752 Audio Jack 8 M002 Simm Connector 7 J400 80 Pin Board-to Flex Connector9 M105 Battery Contact 10 M2 2 Pin-Contact SW-all Key/Switch11 J753 Microphone Socket 13 D401 through D412 LED Customer Service Ordering Replacement Parts and KitsReplacement Parts Domestic OrdersTable A-1 Replacement KitsMid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Recommended Programming Equipment Recommended Test Equipment and ToolsTable A-2. Recommended Test Equipment and Tools Table A-3. Recommended Programming EquipmentTTY Table A-4. Recommended Software@68P80401P05@

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