Sears 831.15403 user manual Maintenance, Tightening the Cables

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MAINTENANCE

Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts imme-

diately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightlywhen it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insertthe weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:

See drawing 1. _ghten the M8 Nylon Locknut

(115)that connects the end of a cable to a "U"- bracket (50).

See drawing 1. Remove the M10 Nylon Locknut

(114)and the M10 x 52ram Bolt (102) from the Small Cable Trap (48), 90mm Pulley (39), the two Half Finger Guards (42), and a "U"-bracket(50). Reattach the Pulley, Cable Trap, and Finger Guards to the other hole in the "U"-bracket.Make sure that the Cable Trap and Finger Guards are oriented as shown and that the cable and Pulley move smoothly.

See drawing 2. Remove the M10 Nylon Locknut

2

(114)and the M10 x 52mm Bolt (102) from the

Small Cable Trap (48), the 90mm Pulley (39), the two Half Finger Guards (42), and the two Pulley

Plates (51). Reattach the Pulley, Cable Trap, and Finger Guards to the next closer hole to the center of the Pulley Plates. Make sure that the Cable Trap is oriented to hold the cable in the groove of the Pulley, that the Finger Guards are orient- ed as shown, and that the Cable and Pulley move smoothly.

See drawing 3. Loosen the M12 Nut (128) on a

3

cable. "13ghtenthe cable into the Weight Tube (not

 

shown) until the slack is removed from the cables.

 

Retighten the M12 Nut against the M12 Washer

 

(129).

 

+o2

42_

51 42

48114

Do not overUghten the cables. If the cables are overtightened, the top weight will be lifted off the weight stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

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Contents Weight System Exerciser Table of Contents Important Precautions Stack Assembled DimensionsHeight 82 Width 105 Depth 94 Left Side Press Arm Backrest PressAssembly 115 Frame Assembly115 Handles 115 130114 LockAttach the Front Weight Guides 136 to the Right 114 Ase 59r Cable Assembly O71 Trap is oriented as shownCable in the groove of the Pulley Right Upright 4 with an M10 x 68mm Bolt114 4O-IPage ?--W 116 j114 39 .e Seat Assembly Lock Plate must be able to pivot easily Pad Tubes Pin 83 into the Lock Plate 80 and the Leg Lever Changing the Weight SettingUsing the Lock Plate Locking the DIP Assist Adjusting the BackrestLocking the Weight Stack Top WeightCable Diagrams Page Tightening the Cables MaintenancePersonalizing Your Exercise Program Four Basic Types of WorkoutsWarming UP Working OUTStaying Motivated Muscle ChartM1O x 38mm Screw M1O x 8Omm Bolt M10 x 45mm Bolt M8 x 83mm BoltM10 x 89mm Bolt M10 x 1O3mm Bolt M6 x 22mm BoltM12 Nut M6LocknutM8 x 80mm Bolt M8 x 70ram BoltExploded DRAWINGmModel No Ro7o4A 69450 119 Jl,,o.I Qty Description City Description12ram Spacer Leg Bumper25mm Round Inner Cap Sears