Grizzly G0695 owner manual Table of Contents

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Table of Contents

INTRODUCTION	2
Manual Accuracy	2
Contact Info	2
Machine Description	2
Identification	3
Machine Data Sheet	4
SECTION 1: SAFETY	6
Safety Instructions for Machinery	6
Additional Safety Instructions For Mills	8
Glossary of Terms	9
SECTION 2: CIRCUIT REQUIREMENTS	10
220V Single-Phase Operation	10
SECTION 3: SETUP	11
Needed for Setup	11
Unpacking	11
Inventory	12
Cleanup	13
Site Considerations	14
Moving & Placing Mill	15
Mounting to Shop Floor	15
Assembly	16
Test Run	17
Spindle Break-In	18
SECTION 4: OPERATIONS	19
Basic Controls	19
Operation Overview	22
Table Movement	22
Headstock Tilting	24
Headstock Turret Rotation	26
Headstock Ram Movement	27
Setting Spindle Speed	28
Loading/Unloading Tooling	29

SECTION 5: ACCESSORIES	30
SECTION 6: MAINTENANCE	35
Schedule	35
Cleaning & Protecting	35
Lubrication	35
V-Belt Tensioning	37
SECTION 7: SERVICE	38
Troubleshooting	38
Adjusting Gibs	40
Adjusting Backlash	41
V-Belt Replacement	41
SECTION 8: WIRING	43
Wiring Safety Instructions	43
Wiring Diagram	44
Electrical Components	45
SECTION 9: PARTS	46
Base, Column, & Knee Breakdown	46
Head Breakdown	48
Motor & Ram Breakdown	50
Table Breakdown	52
Label Placement	54
WARRANTY AND RETURNS	57

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Contents Model G0695 VS Milling Machine With RAM Head Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Table Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Machine Care and Maintenance Additional Safety Instructions For MillsGlossary of Terms Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figure Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Mounting to Shop Floor Moving & Placing MillTo assemble your mill AssemblyUsing Machine Mounts Bolting to Concrete FloorsTest Run Step Spindle Break-InOperations Basic ControlsControl Panel Additional table travel controls Model G0695 Mfg. Since 9/10 Table ControlsDownfeed Controls Table Movement Operation OverviewLimit Stops LocksHeadstock Tilting Tools Needed QtyTo tilt the head Hex Bolt To rotate the turret Headstock Turret RotationTo move the ram inward or outward Headstock Ram MovementCutting Speeds for High Speed Steel HSS Cutting Tools Setting Spindle SpeedSetting Spindle Speed Calculating Spindle SpeedUnloading Tooling Chip CharacteristicsLoading/Unloading Tooling Loading ToolingG1075-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table H8370-Power Feed for MillsG9765-9-PC. Ball End Mill Set H2689-R-8 Quick Change Collet SetG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set G2861-Face Mill G4051-Carbide Insert for Face MillG1054-Dividing Head-BS-1 G5758-Tilt xG5684-R-8 Vertical Collet Rack G5649-5-C Spin IndexModel G5679 Steel Parallel Set G5679-Steel Parallel SetLubrication MaintenanceCleaning Protecting ScheduleLubricant Frequency Qty One-Shot OilerQuill Gearing Vertical Bevel GearsBelt Tensioning LeadscrewsTo tension the V-belt Service TroubleshootingMotor & Electrical Operation Disconnect Mill from Power Before Adjusting the Gibs Adjusting GibsTo replace the V-belt Adjusting Backlash Belt ReplacementPage Wiring Safety Instructions WiringWiring Diagram Electrical Components Control panel wiringBase, Column, & Knee Breakdown Description Base, Column, & Knee Parts ListHead Breakdown Head Parts List Motor & Ram Breakdown Motor & Ram Parts List Table Breakdown Table Parts List Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY