Grizzly G0695 owner manual Test Run

Page 19

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly and 2) the stop button safety feature works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 38.

If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance.

Before starting the mill, make sure you have performed the preceding assembly instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

To test run the machine:

1.Make sure you understand the safety instruc- tions at the beginning of the manual and that the machine is set up properly.

2.Make sure all tools and objects used during setup are cleared away from the machine.

3.Make sure the machine is lubricated (refer to Lubrication on Page 35 for detailed instruc- tions).

4.Refer to Basic Controls on Page 19 to become familiar with the control panel func- tions.

5.Connect the machine to the power source— the power lamp on the control panel should light.

Model G0695 (Mfg. Since 9/10)

6.Push the stop button in, then twist it clock- wise so it pops out. When the stop button pops out, the switch is reset and ready for operation (see Figure 11).

Figure 11. Resetting the switch.

7.Verify that the machine is operating correctly by pushing the ON button.

—When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises.

—Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

8.With the machine still running, use the speed dial to decrease/increase the spindle speed.

9.Press the stop button to stop the machine.

10.WITHOUT resetting the switch, press the ON button. The machine should not start.

—If the machine does not start, the stop but- ton safety feature is working correctly. The Test Run is complete.

—If the machine does start (with the stop button pushed in), immediately disconnect power to the machine. The stop button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

When all of the Test Run procedures are success- fully completed, proceed to Spindle Break-In.

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Contents Model G0695 VS Milling Machine With RAM Head Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Table Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Machine Care and Maintenance Additional Safety Instructions For MillsGlossary of Terms Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figure Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Mounting to Shop Floor Moving & Placing MillTo assemble your mill AssemblyUsing Machine Mounts Bolting to Concrete FloorsTest Run Step Spindle Break-InBasic Controls OperationsControl Panel Additional table travel controls Model G0695 Mfg. Since 9/10 Table ControlsDownfeed Controls Table Movement Operation OverviewLimit Stops LocksTools Needed Qty Headstock TiltingTo tilt the head Hex Bolt To rotate the turret Headstock Turret RotationTo move the ram inward or outward Headstock Ram MovementCutting Speeds for High Speed Steel HSS Cutting Tools Setting Spindle SpeedSetting Spindle Speed Calculating Spindle SpeedUnloading Tooling Chip CharacteristicsLoading/Unloading Tooling Loading ToolingG1075-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table H8370-Power Feed for MillsG9765-9-PC. Ball End Mill Set H2689-R-8 Quick Change Collet SetG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set G2861-Face Mill G4051-Carbide Insert for Face MillG1054-Dividing Head-BS-1 G5758-Tilt xG5684-R-8 Vertical Collet Rack G5649-5-C Spin IndexModel G5679 Steel Parallel Set G5679-Steel Parallel SetLubrication MaintenanceCleaning Protecting ScheduleLubricant Frequency Qty One-Shot OilerQuill Gearing Vertical Bevel GearsLeadscrews Belt TensioningTo tension the V-belt Troubleshooting ServiceMotor & Electrical Operation Disconnect Mill from Power Before Adjusting the Gibs Adjusting GibsTo replace the V-belt Adjusting Backlash Belt ReplacementPage Wiring Safety Instructions WiringWiring Diagram Electrical Components Control panel wiringBase, Column, & Knee Breakdown Description Base, Column, & Knee Parts ListHead Breakdown Head Parts List Motor & Ram Breakdown Motor & Ram Parts List Table Breakdown Table Parts List Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY