Grizzly G0695 owner manual Setting Spindle Speed, Calculating Spindle Speed

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Setting Spindle

Speed

To select the correct spindle speed (RPM) for your milling operation, you will need to: 1) Determine the spindle speed needed for your workpiece, and 2) set the speed dial for the calculated speed.

This mill is designed to use most end mills, drill bits, and face cutters that are 3" in diameter or less. The milling table has a coolant system trough with drain for an optional fluid system.

Calculating Spindle Speed

1.Use the table in Figure 29 to determine the cutting speed or surface feet per minute (SFM) required for your workpiece material.

Cutting Speeds for High Speed Steel (HSS)

Cutting Tools

Workpiece Material

Cutting Speed (SFM)

Aluminum & alloys

300

 

 

Brass & Bronze

150

 

 

Copper

100

 

 

Cast Iron, soft

80

 

 

Cast Iron, hard

50

 

 

Mild Steel

90

 

 

Cast Steel

80

 

 

Alloy Steel, hard

40

 

 

Tool Steel

50

 

 

Stainless Steel

60

 

 

Titanium

50

 

 

Plastics

300-800

 

 

Wood

300-500

 

 

Note: For carbide cutting tools, double the cutting speed. These values are a guideline only. Refer to the MACHINERY'S HANDBOOK for more detailed information.

Figure 29. Cutting speed table for HSS cutting

tools.

2.Measure the diameter of your cutting tool in decimal inches.

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3.Use the following formula to calculate the required spindle speed (RPM) for your opera- tion:

Setting Spindle Speed

1.Rotate the speed dial all the way to the left, setting the startup spindle speed close to zero.

Note: This precaution avoids unexpected high speed startup of the spindle.

2.Use the direction switch to select the direc- tion of spindle rotation, turn the spindle ON, then rotate the speed dial until the calculated spindle speed is displayed at the digital read- out on the control panel (see Figure 30).

Direction

Switch

Digital

Readout

Speed

Dial

Figure 30. Spindle direction switch, speed dial,

and digital readout.

Failure to follow spindle speed and feed rate guidelines may threaten operator safety from ejected parts or ejected tools.

Remember: Milling with the quill fully extended can cause tool chatter. For maximum spindle rigidity, keep the spindle retracted into the head- stock as far as possible with the quill lock lever locked and the downfeed selector tightened.

Model G0695 (Mfg. Since 9/10)

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Contents Model G0695 VS Milling Machine With RAM Head Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Table Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety Instructions For Mills Machine Care and MaintenanceGlossary of Terms 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figure QtyCleanup Before cleaning, gather the followingSite Considerations Moving & Placing Mill Mounting to Shop FloorBolting to Concrete Floors AssemblyUsing Machine Mounts To assemble your millTest Run Spindle Break-In StepOperations Basic ControlsControl Panel Table Controls Additional table travel controls Model G0695 Mfg. Since 9/10Downfeed Controls Operation Overview Table MovementLocks Limit StopsHeadstock Tilting Tools Needed QtyTo tilt the head Hex Bolt Headstock Turret Rotation To rotate the turretHeadstock Ram Movement To move the ram inward or outwardCalculating Spindle Speed Setting Spindle SpeedSetting Spindle Speed Cutting Speeds for High Speed Steel HSS Cutting ToolsLoading Tooling Chip CharacteristicsLoading/Unloading Tooling Unloading ToolingAccessories G1075-52-PC. Clamping KitH8370-Power Feed for Mills G9299-10 Yuasa-Type Rotary TableG2861-Face Mill G4051-Carbide Insert for Face Mill H2689-R-8 Quick Change Collet SetG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set G9765-9-PC. Ball End Mill SetG5649-5-C Spin Index G5758-Tilt xG5684-R-8 Vertical Collet Rack G1054-Dividing Head-BS-1G5679-Steel Parallel Set Model G5679 Steel Parallel SetSchedule MaintenanceCleaning Protecting LubricationVertical Bevel Gears One-Shot OilerQuill Gearing Lubricant Frequency QtyBelt Tensioning LeadscrewsTo tension the V-belt Service TroubleshootingMotor & Electrical Operation Adjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Backlash Belt Replacement To replace the V-beltPage Wiring Wiring Safety InstructionsWiring Diagram Control panel wiring Electrical ComponentsBase, Column, & Knee Breakdown Base, Column, & Knee Parts List DescriptionHead Breakdown Head Parts List Motor & Ram Breakdown Motor & Ram Parts List Table Breakdown Table Parts List Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY